Wayne-Dalton 9800 Series Winding Bolt Rotation, Setting Spring Tension, Recommended Spring Turns

Page 32

30

Tools Needed:

Power Drill

7/16" Socket

Driver

Winding Bolt Rotation

See chart in Step 31 for proper spring tension setting. Beginning with the right hand side, ensure the cable is in the first groove of the cable drum. Apply light pressure to the canoe clip on counter cover while winding springs.

WARNING

Prior to winding or making adjustments to the springs, ensure you’re winding in the proper direction as stated in the Installation Instructions. Otherwise the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury. Using a power drill (high torque/gear reduced to 1300 RPM preferred) with a 7/16" socket, carefully rotate right hand winding bolt clockwise, until counter

shows 2-3 turns.

This will keep the counterbalance cable taut while adjusting the left hand side counterbalance cable. Adjust left hand counterbalance cable tension. (refer to Step 29) NOTE: Single spring applications require no spring winding on left hand side, but need cable tension adjusted.

NOTE: Ensure counterbalance cable tension is equal for both sides prior to fully winding spring(s) to appropriate number of turns. If cable tension is unequal refer to Step 29.

Winding

Bolt

Canoe Clip

31

Setting Spring Tension

 

 

 

 

 

 

 

Tools Needed:

NOTE: Apply light pressure to the canoe clip on the

Spring

 

 

 

counter cover while winding spring(s).

Tension

 

 

Power Drill

See the Spring Turn chart.

 

 

Sample

 

 

 

 

 

7/16” Socket

For SINGLE SPRING applications, return to the right

Setting

 

 

hand side and carefully rotate the winding bolt head

 

 

 

Driver

 

 

 

clockwise until the counter shows the correct number of

 

 

 

7/16" Wrench

turns for your door.

 

 

 

 

 

 

 

 

For DOUBLE SPRING applications, remain on the left

 

 

 

 

hand side and carefully rotate the winding bolt head

Lock Nut

 

 

clockwise until the counter shows the correct number of

 

 

turns for your door. Then return to the right hand side

 

 

 

 

and wind the right hand spring to the required number

 

 

7/16”

 

of turns.

 

 

 

 

 

Wrench

 

IMPORTANT: Do Not Overwind.

 

 

 

 

 

 

 

After spring is wound, hold the lock nut (in back of end

 

 

 

 

bracket) stationary on the right hand side with a 7/16”

 

 

 

 

wrench while rotating the winding bolt clockwise until

 

 

 

 

snug. Tightening of the lock nut prevents spring from

 

 

 

 

unwinding. Repeat for opposite side for double spring

 

 

 

 

TorqueMaster® systems

 

 

 

 

IMPORTANT: Cautiously remove vice clamps from

 

 

 

 

vertical tracks. Adjustments to the

RECOMMENDED SPRING TURNS

 

recommended number of turns may be required.

 

If door raises off floor under spring tension

 

idrive® Operated

Manually Operated Door,

 

alone, Reduce spring tension until door rests

Door Height

Doors 11’-11”

and idrive® Operated

 

on the floor. If the door is hard to raise or

 

Wide or Less

Doors 12’ Wide or Greater

 

drifts down on its own, add spring tension. An

 

 

 

 

 

 

unbalanced door such as this can cause idrive®

8’-0”

17-1/2

18

 

operation problems.

 

 

 

32Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 32
Contents Series 4 Section Important NoticeTable of Contents Package Contents PRE-INSTALLATIONDoor Section Identification Power Drill Tools Required3/16 Drill Bits GlovesTorsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs Bracket and Drive Gear TorqueMaster SpringRemoval Extension Spring Removal Removing the Old DoorPreparing the Opening Installation Attaching Quick Install Flag Angle to Vertical TrackTools Needed None FlagangleBe installed as shown Horizontal AngleTap the horizontal angle towards AsideBrackets Installing Q.I. Jamb Brackets Bottom Section Vertical TrackStacking Sections Top Brackets With the second set of holes fromEndcap 20 x 5/8 carriage boltsOperator Bracket Top Section Injury Attaching Horizontal Track toDo not Raise Door Until This step Hex nutsAdjusting Top Brackets Must install the center bracket bushing TorqueMaster Spring TubeCenter Bracket Bushing Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation Drive Gear Installation End BracketsTools Needed Lubricating Oil Repeat for left hand side.`Counter Installation Securing Center Bracket AssemblyInstallations on page 35, Figure B Repeat for left hand side for double spring applicationsPositioning Support Bracket Handle Bracket Attaching Disconnect CablesMounting Disconnect Disconnect handle. Thread Disconnect handleBracket Secure disconnect cable toCable Adjustments Tools Needed Vice ClampTools Needed Locking Pliers Flat Tip Screwdriver Important do not USE Impact GUN to Wind SpringsRecommended Spring Turns Setting Spring TensionWinding Bolt Rotation Drum Wrap Installation Rear SupportKeep horizontal track Parallel and within 3/4 Maximum of door edgeAdjust weather seal or door stop if Attach horizontal tracks to the rearTools Needed Weather seal or door stop to both doorSide Lock DoorMaster TM BracketNo Scew EYE Pull Rope Bottom Bracket Tools Needed Power Drill Drill BitPull Rope Trolley Operator Operator Must be Tested AT TimeResult in Severe or Fatal Injury Door is fully open trolley rail willCleaning Your Steel And Fiberglass Garage Door Glass Cleaning InstructionsAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase