Wayne-Dalton 9800 Series Tools Required, Power Drill, 3/16 Drill Bits, Gloves

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Tools Required

Power Drill

Ratchet Wrench

Pliers/Wire Cutters

Tape Measure

1/8”, 3/16” Drill Bits

 

 

 

 

INSTALLATIONPRE-

Phillips Head Screwdriver

Flat Tip Screwdriver

Pencil

Needle Nose Pliers

gloves

 

 

 

 

7/16”, 1/2”, 9/16”

7/16” Socket Driver

3/8”, 7/16”, 1/2”, 9/16”

Safety Glasses

 

Sockets

 

Wrenches

 

 

Hammer

vice grips

vice clamps

saw horses (pair)

Step Ladder

Removing An Old Door

WARNING

If your counterbalance system is other than those mentioned IN SECTIONS P1, P2 AND P3, do not attempt to work on it, but have a qualified door agency perform the work. Otherwise, severe or fatal injury could result.

WARNING

Disconnect and remove any electric opener prior to removal of counterbalance systems to prevent unintended door operation. Otherwise, severe or fatal injury could result.

WARNING

Counterbalance spring tension must be relieved before removing any hardware. A powerful spring releasing it’s energy suddenly can cause severe or fatal injury.

WARNING

If you have back problems do not attempt this, or severe injury could result

WARNING

Removing an existing door can be dangerous. Follow instructions on pages 6-10 “removing an old door/preparing the opening” carefully, otherwise, severe or fatal injury could result.

If you have an existing door, follow the instructions to identify which counterbalance removal is necessary. The process of removing an existing door begins by identifying it’s counterbalance system. If you are not removing an existing door, proceed to Preparing The Opening on page 10. Generally, you will find three (3) types of counterbalance systems: Torsion spring counterbalance systems, Wayne- Dalton® exclusive TorqueMaster® and extension Spring counterbalance systems.

For more technical information regarding the opening preparation, installation and use of your garage door and opener, you can go to www.dasma.com and click on Publications and then Technical Data Sheets Number 156, 161 and 164.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 5 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice Series 4 SectionTable of Contents PRE-INSTALLATION Package ContentsDoor Section Identification Tools Required Power Drill3/16 Drill Bits GlovesFailure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs Bracket and Drive Gear TorqueMaster SpringRemoval Removing the Old Door Extension Spring RemovalPreparing the Opening Attaching Quick Install Flag Angle to Vertical Track InstallationTools Needed None FlagangleHorizontal Angle Be installed as shownTap the horizontal angle towards AsideBrackets Installing Q.I. Jamb Brackets Vertical Track Bottom SectionStacking Sections With the second set of holes from Top BracketsEndcap 20 x 5/8 carriage boltsOperator Bracket Top Section Injury Attaching Horizontal Track toDo not Raise Door Until Hex nuts This stepAdjusting Top Brackets TorqueMaster Spring Tube Must install the center bracket bushingCenter Bracket Bushing Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation End Brackets Drive Gear InstallationTools Needed Lubricating Oil Repeat for left hand side.`Securing Center Bracket Assembly Counter InstallationInstallations on page 35, Figure B Repeat for left hand side for double spring applicationsPositioning Support Bracket Handle Bracket Attaching Disconnect CablesMounting Disconnect Disconnect handle Disconnect handle. ThreadBracket Secure disconnect cable toTools Needed Vice Clamp Cable AdjustmentsTools Needed Locking Pliers Flat Tip Screwdriver Important do not USE Impact GUN to Wind SpringsRecommended Spring Turns Setting Spring TensionWinding Bolt Rotation Rear Support Drum Wrap InstallationKeep horizontal track Parallel and within 3/4 Maximum of door edgeAttach horizontal tracks to the rear Adjust weather seal or door stop ifTools Needed Weather seal or door stop to both doorDoorMaster TM Bracket Side LockNo Scew EYE Pull Rope Bottom Bracket Tools Needed Power Drill Drill BitPull Rope Operator Must be Tested AT Time Trolley OperatorResult in Severe or Fatal Injury Door is fully open trolley rail willGlass Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorFiberglass Refinishing And Or Finishing Steel Preparation For PaintingThank you for your purchase Lifetime Limited Warranty Model
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