Wayne-Dalton 9800 Series installation instructions Door Section Identification

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Door Section Identification

 

 

Tools Needed:

NOTE: This provides an alternative

 

method for identifying your door

 

sections/stacking position.

 

Hinges are always pre-attached at

 

the top of each section (except top

 

section) and the hinges are stamped

 

for identification, #1, #2, #3, and #4 (#4

 

only on five section doors). See view

 

below. The stamp identifies the stacking

 

sequence of the section. The sequence

 

is always determined by #1 being the

#3

Top Section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

warning label

(May be on right or left hand side)

bottom section to #3 or #4 being the

highest intermediate section. See views

to the right. If the stamp on the end

hinge is illegible, refer to the section

side view illustration to the right.

The section side view illustration shows

the end hinge profile of all the sections,

and can also be used in conjunction

with identifying each sections.

The bottom section can be

identified by #1 end hinges, the factory

attached bottom astragal, and by the

bottom bracket warning labels on each

end stile.

The lock section can be identified

#2

#1

Intermediate Section

Lock Section

Bottom Bracket warning Labels

Bottom Section

by a #2 end hinge.

The intermediate section can be

identified by #3 end hinges. The section

will have a warning label attached to

either the right or left hand end stile.

NOTE: #4 End hinges are used on the

astragal

SECTION side view

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 3/8”

 

 

 

 

 

 

 

1

1/8”

 

 

 

 

 

 

7/8”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fourth section of five section doors.

The top section can be identified

with no pre-installed end or center

hinges and U-bar attached to the top

section.

u-bar

Top

#3 end hinge

INT.

#2 end hinge

LOCK

#1 end hinge

BOT.

BOTTOM BRACKET

typical hinge stamping location

ASTRAGAL

4Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Series 4 Section Important NoticeTable of Contents Package Contents PRE-INSTALLATIONDoor Section Identification Power Drill Tools Required3/16 Drill Bits GlovesTorsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs Removal TorqueMaster SpringBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Installation Attaching Quick Install Flag Angle to Vertical TrackTools Needed None FlagangleBe installed as shown Horizontal AngleTap the horizontal angle towards AsideBrackets Installing Q.I. Jamb Brackets Bottom Section Vertical TrackStacking Sections Top Brackets With the second set of holes fromEndcap 20 x 5/8 carriage boltsOperator Bracket Top Section Do not Raise Door Until Attaching Horizontal Track toInjury This step Hex nutsAdjusting Top Brackets Must install the center bracket bushing TorqueMaster Spring TubeCenter Bracket Bushing Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation Drive Gear Installation End BracketsTools Needed Lubricating Oil Repeat for left hand side.`Counter Installation Securing Center Bracket AssemblyInstallations on page 35, Figure B Repeat for left hand side for double spring applicationsPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Disconnect handle. Thread Disconnect handleBracket Secure disconnect cable toCable Adjustments Tools Needed Vice ClampTools Needed Locking Pliers Flat Tip Screwdriver Important do not USE Impact GUN to Wind SpringsWinding Bolt Rotation Setting Spring TensionRecommended Spring Turns Drum Wrap Installation Rear SupportKeep horizontal track Parallel and within 3/4 Maximum of door edgeAdjust weather seal or door stop if Attach horizontal tracks to the rearTools Needed Weather seal or door stop to both doorSide Lock DoorMaster TM BracketPull Rope Tools Needed Power Drill Drill BitNo Scew EYE Pull Rope Bottom Bracket Trolley Operator Operator Must be Tested AT TimeResult in Severe or Fatal Injury Door is fully open trolley rail willCleaning Your Steel And Fiberglass Garage Door Glass Cleaning InstructionsAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase