Wayne-Dalton 9800 Series installation instructions Stacking Sections

Page 16

 

 

9

Stacking Sections

 

 

 

Tools Needed:

NOTE: For door section identification

Power Drill

see page 4.

 

7/16” Socket

NOTE: Make sure hinge leafs are flipped

Driver

down, when stacking another section

 

on top.

 

Place rollers in hinge tubes of the

 

second section (lock section). With

 

assistance, lift second section and

 

guide rollers into the vertical tracks.

 

Align vertical marks in the upper

 

alignment sticker, with the lower

 

alignment sticker on right hand side

 

on the back of door. Keep sections

 

aligned and fasten hinges to connect

 

the sections using 1/4” - 14 x 5/8”

 

self-tapping screws. Repeat for other

 

section(s) except top section.

 

IMPORTANT: When securing the end

 

hinges to the sections with 1/4”

 

- 14 x 5/8” self-tapping screws,

 

ensure they are attached as

 

shown in the illustrations above.

 

IMPORTANT: Push & hold the hinge

 

leafs against section while

 

securing with 1/4” - 14 x 5/8”

 

self-tapping screws. End Hinges

 

have (2) screws and Intermediate

 

hinges have (3) screws.

 

NOTE: Install lock at this time (sold

 

separately) see instructions in

 

OPTIONAL SIDELOCK INSTALLATION on

 

page 35.

 

 

LOCK SECTION

(2) 1/4” - 14 X 5/8”

 

(2) 1/4” - 14 X 5/8”

SELF-TAPPING SCREWS

 

SELF-TAPPING SCREWS

 

 

 

 

 

 

Alignment

stickers

Left end hinge

Right end hinge

(3)1/4” - 14 X 5/8” SELF-TAPPING SCREWS

Intermediate hinge

(2) 1/4” - 14 X 5/8”

SELF-TAPPING SCREWS

End hinges (left hand shown, right hinge symmetrically opposite)

(3) 1/4” - 14 X 5/8”

SELF-TAPPING

SCREWS

Intermediate hinges

16Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 16
Contents Series 4 Section Important NoticeTable of Contents Package Contents PRE-INSTALLATIONDoor Section Identification Power Drill Tools Required3/16 Drill Bits GlovesTorsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs Removal TorqueMaster SpringBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Installation Attaching Quick Install Flag Angle to Vertical TrackTools Needed None FlagangleBe installed as shown Horizontal AngleTap the horizontal angle towards AsideBrackets Installing Q.I. Jamb Brackets Bottom Section Vertical TrackStacking Sections Top Brackets With the second set of holes fromEndcap 20 x 5/8 carriage boltsOperator Bracket Top Section Do not Raise Door Until Attaching Horizontal Track toInjury This step Hex nutsAdjusting Top Brackets Must install the center bracket bushing TorqueMaster Spring TubeCenter Bracket Bushing Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation Drive Gear Installation End BracketsTools Needed Lubricating Oil Repeat for left hand side.`Counter Installation Securing Center Bracket AssemblyInstallations on page 35, Figure B Repeat for left hand side for double spring applicationsPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Disconnect handle. Thread Disconnect handleBracket Secure disconnect cable toCable Adjustments Tools Needed Vice ClampTools Needed Locking Pliers Flat Tip Screwdriver Important do not USE Impact GUN to Wind SpringsWinding Bolt Rotation Setting Spring TensionRecommended Spring Turns Drum Wrap Installation Rear SupportKeep horizontal track Parallel and within 3/4 Maximum of door edgeAdjust weather seal or door stop if Attach horizontal tracks to the rearTools Needed Weather seal or door stop to both doorSide Lock DoorMaster TM BracketPull Rope Tools Needed Power Drill Drill BitNo Scew EYE Pull Rope Bottom Bracket Trolley Operator Operator Must be Tested AT TimeResult in Severe or Fatal Injury Door is fully open trolley rail willCleaning Your Steel And Fiberglass Garage Door Glass Cleaning InstructionsAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase