Wayne-Dalton 9800 Series Attach horizontal tracks to the rear, Tools Needed, Plus 3-3/8 to 3-1/2

Page 34

 

Rear Support Continued...

 

 

 

Attach horizontal tracks to the rear

Sound Framing Members

 

Tools Needed:

 

 

supports with 5/16”-18 x 1-1/4” hex bolts

 

 

 

 

 

 

and nuts (may not be supplied). Horizontal

 

 

 

tracks must be level and parallel with door.

 

 

 

NOTE: If rear supports are to be installed

 

 

 

over drywall, use 5/16” x 2” hex head lag

 

perforated ANGLE -BOLTED

 

screws.

 

 

 

USING (2) 5/16” X 1-5/8” HEX

 

NOTE: If an idrive® opener is installed,

ANGLE BRACE

 

position horizontal tracks one hole above

 

HEAD LAG SCREWS TO CEIL-

 

level when securing it to rear supports.

 

ING MEMBER AND PARALLEL

 

 

 

TO DOOR

 

Adjust weather seal or door stop (if

 

 

 

necessary) Now permanently attach the

 

 

 

weather seal or door stop to both door

HORIZONTAL TRACK

BOLT MUST EXTEND INTO

 

jambs and header. (They were temporarily

 

THE TRACK TO SERVE AS

 

attached in PREPARING THE OPENING on

 

A ROLLER STOP

 

page 10.) Avoid pushing weather seal or

 

 

 

door stop too tightly against face of door.

 

 

 

WARNING

Sound Framing Members

 

 

Prior to winding or making

 

 

 

adjustments to the springs,

 

 

 

ensure you’re winding in the

 

 

 

proper direction as stated in

 

 

 

the Installation Instructions.

 

 

 

Otherwise the spring fittings may

ANGLE BRACE

perforated ANGLE -BOLTED

 

release from spring if not wound

 

USING (2) 5/16” X 1-5/8” HEX

 

in the proper direction and could

 

 

 

HEAD LAG SCREWS TO CEIL-

 

result in severe or fatal injury.

 

 

 

ING MEMBER AND PARALLEL

 

Now, lift door and check it’s balance.

 

 

 

TO DOOR

 

Adjust, if door lifts by itself (hard to pull

 

 

down) or if door is difficult to lift (easy to

HORIZONTAL TRACK

BOLT MUST EXTEND INTO

 

pull down). Anytime spring adjustments

 

are made you must loosen the lock nuts

 

THE TRACK TO SERVE AS

 

before beginning adjustments. Retighten

 

A ROLLER STOP

 

both lock nuts after completion. To adjust

PERFORATED ANGLE

 

 

spring(s), only add or remove 1/4 turn on

 

 

the counter at a time. Adjust both sides

 

 

 

equally.

 

 

 

IMPORTANT: Do not add or remove

 

 

 

more than 1 spring turn from

 

weather

 

specified amount. If the door still

 

 

 

seal

 

does not operate easily, lower the

 

 

 

 

 

door to the closed position, UNWIND

 

 

 

SPRING(S) TO ZERO, and recheck the

 

 

 

following items:

 

 

 

1.) Check the door for level.

 

jamb

 

2.) Check the TorqueMaster® spring tube

 

 

 

and flagangles for level and plumb.

(3) 5/16”

 

 

3.) Check the distance between the

BOLTS & NUTS

permanently attached

 

flagangles - must be door width

 

weather seal or door stop

 

plus 3-3/8” to 3-1/2”.

 

 

 

 

4.) Check the counterbalance cables

 

 

 

for equal tension - adjust if

 

 

 

necessary.

 

 

 

5.) Rewind the spring(s).

 

 

 

6.) Make sure door isn’t rubbing on

 

 

 

jambs.

 

 

 

NOTE: As a safety feature, the right hand

 

 

 

end bracket cannot be disassembled

 

 

 

for service until the spring is completely

 

 

 

unwound and the counter cover reads

 

 

 

zero.

 

 

 

After door installation is completed, refer

 

 

 

to the idrive® owner’s manual.

 

 

34Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 34
Contents Series 4 Section Important NoticeTable of Contents Package Contents PRE-INSTALLATIONDoor Section Identification 3/16 Drill Bits Power DrillTools Required GlovesWinding bars can cause spring Energy to be released Torsion Spring Removal For Standard LiftFailure to use approved Suddenly, resulting in severe Or fatal injuryUnwind Springs Removal TorqueMaster SpringBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Tools Needed None InstallationAttaching Quick Install Flag Angle to Vertical Track FlagangleTap the horizontal angle towards Be installed as shownHorizontal Angle AsideBrackets Installing Q.I. Jamb Brackets Bottom Section Vertical TrackStacking Sections Endcap Top BracketsWith the second set of holes from 20 x 5/8 carriage boltsOperator Bracket Top Section Do not Raise Door Until Attaching Horizontal Track toInjury This step Hex nutsAdjusting Top Brackets Center Bracket Bushing Must install the center bracket bushingTorqueMaster Spring Tube Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation Tools Needed Lubricating Oil Drive Gear InstallationEnd Brackets Repeat for left hand side.`Installations on page 35, Figure B Counter InstallationSecuring Center Bracket Assembly Repeat for left hand side for double spring applicationsPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Bracket Disconnect handle. ThreadDisconnect handle Secure disconnect cable toTools Needed Locking Pliers Flat Tip Screwdriver Cable AdjustmentsTools Needed Vice Clamp Important do not USE Impact GUN to Wind SpringsWinding Bolt Rotation Setting Spring TensionRecommended Spring Turns Keep horizontal track Drum Wrap InstallationRear Support Parallel and within 3/4 Maximum of door edgeTools Needed Adjust weather seal or door stop ifAttach horizontal tracks to the rear Weather seal or door stop to both doorSide Lock DoorMaster TM BracketPull Rope Tools Needed Power Drill Drill BitNo Scew EYE Pull Rope Bottom Bracket Result in Severe or Fatal Injury Trolley OperatorOperator Must be Tested AT Time Door is fully open trolley rail willAcrylic Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase