Wayne-Dalton 9800 Series installation instructions Extension Spring Removal, Removing the Old Door

Page 9

P3

Tools Needed:

Recommended

tools from

page 5

Extension Spring Removal

Step 1: Raise the door to the fully open position and place vice clamps to the back legs of both vertical tracks, below the bottom rollers to prevent the door from falling. By opening the door you release most of the spring tension. Carefully unfasten the S-hook from the horizontal angle. Remove cable, sheave and extension spring. Repeat for the other side. If safety cables are running through the extension springs, remove them also. Remove parts from work area.

Step 2: Holding door in the open position, remove the vice clamps, be prepared

to support the entire weight of the door. Garage doors can weigh 200-400 pounds.

With assistance, carefully lower the door, by grasping the door firmly by it’s lift handles. Do not place fingers or hands near joints, between sections, or between bottom of door and floor. Otherwise, severe injury could result.

NOTE: Continue with “P4” after completing this step.

remove lag screw

from safety cable (if installed). repeat for opposite side.

bottom section

(door open)

carefully remove “s”

hook and countrebalance

cable (repeat for the

opposite side)

horizontal angle

PRE-INSTALLATION

P4

Removing the Old Door

 

 

 

 

 

Tools Needed:

Having removed the counterbalance

 

 

Recommended

system, the door can now be

top bracket

horizontal track

disassembled.

 

 

tools from

 

 

 

 

 

page 5

Start by first removing the top row of

 

 

 

 

 

 

hinges.

 

 

 

With assistance, hold the top section to

 

 

 

keep it from falling and remove the

 

 

 

top brackets. With assistance, lift the top

 

hinges

 

section out of the opening and remove

 

 

 

 

 

it from the work area. Repeat for all

 

 

 

remaining sections.

 

 

 

After door is disassembled, unbolt both

 

 

 

track assemblies from the jambs and

 

 

 

remove all material from the work area.

 

 

 

You can neatly dispose of the old door by

 

 

 

placing it in the carton of your new door.

 

 

 

Clean up area and complete “Preparing

 

 

 

the Opening” “P5” on page 10 before

 

 

 

installing the new door.

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 9 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 9
Contents Important Notice Series 4 SectionTable of Contents PRE-INSTALLATION Package ContentsDoor Section Identification Tools Required Power Drill3/16 Drill Bits GlovesFailure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalPreparing the Opening Attaching Quick Install Flag Angle to Vertical Track InstallationTools Needed None FlagangleHorizontal Angle Be installed as shownTap the horizontal angle towards AsideBrackets Installing Q.I. Jamb Brackets Vertical Track Bottom SectionStacking Sections With the second set of holes from Top BracketsEndcap 20 x 5/8 carriage boltsOperator Bracket Top Section Attaching Horizontal Track to Do not Raise Door UntilInjury Hex nuts This stepAdjusting Top Brackets TorqueMaster Spring Tube Must install the center bracket bushingCenter Bracket Bushing Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation End Brackets Drive Gear InstallationTools Needed Lubricating Oil Repeat for left hand side.`Securing Center Bracket Assembly Counter InstallationInstallations on page 35, Figure B Repeat for left hand side for double spring applicationsPositioning Support Bracket Attaching Disconnect Cables Mounting DisconnectHandle Bracket Disconnect handle Disconnect handle. ThreadBracket Secure disconnect cable toTools Needed Vice Clamp Cable AdjustmentsTools Needed Locking Pliers Flat Tip Screwdriver Important do not USE Impact GUN to Wind SpringsSetting Spring Tension Winding Bolt RotationRecommended Spring Turns Rear Support Drum Wrap InstallationKeep horizontal track Parallel and within 3/4 Maximum of door edgeAttach horizontal tracks to the rear Adjust weather seal or door stop ifTools Needed Weather seal or door stop to both doorDoorMaster TM Bracket Side LockTools Needed Power Drill Drill Bit Pull RopeNo Scew EYE Pull Rope Bottom Bracket Operator Must be Tested AT Time Trolley OperatorResult in Severe or Fatal Injury Door is fully open trolley rail willGlass Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorFiberglass Refinishing And Or Finishing Steel Preparation For PaintingThank you for your purchase Lifetime Limited Warranty Model