Wayne-Dalton 9800 Series Drive Gear Installation, End Brackets, Tools Needed Lubricating Oil

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Tools Needed:

Lubricating Oil

Drive Gear Installation

Beginning with the right hand side, lubricate entire circumference of the drive gear with the lubricating oil provided. Slide the drive gear onto the winding shaft splines until it touches the flagangle.

NOTE: On single spring applications, no drive gear is required on the left side.

NOTE: If additional lubricating oil is needed, use “Dura Lube® Engine Oil Treatment”.

Cable

Drum

Winding lubricating

Shaftoil

Splines

Flagangle

Drive

Gear

Cable

Drum

Drive

Gear

Winding

Shaft

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Tools Needed:

Power Drill

3/16” Drill Bit

7/16”

Socket Driver

Phillips Head

Screwdriver

End Brackets

IMPORTANT: Warning Tags must be securely attached to both End Brackets.

Slide the right hand end bracket over the drive gear and fasten to the flagangle using a #10 self-tapping screw. Drill 3/16” pilot holes into jamb for the lag screws. Secure end bracket and the flagangle to the jamb using (2) 5/16” x 1-5/8" lag screws.

Repeat for left hand side.`

End Bracket

(2) 5/16” x 1-5/8” Lag Screws

Warning

Tag

#10 Phillips

Head

Screw

26Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Series 4 Section Important NoticeTable of Contents Package Contents PRE-INSTALLATIONDoor Section Identification 3/16 Drill Bits Power DrillTools Required GlovesWinding bars can cause spring Energy to be released Torsion Spring Removal For Standard LiftFailure to use approved Suddenly, resulting in severe Or fatal injuryUnwind Springs Bracket and Drive Gear TorqueMaster SpringRemoval Extension Spring Removal Removing the Old DoorPreparing the Opening Tools Needed None InstallationAttaching Quick Install Flag Angle to Vertical Track FlagangleTap the horizontal angle towards Be installed as shownHorizontal Angle AsideBrackets Installing Q.I. Jamb Brackets Bottom Section Vertical TrackStacking Sections Endcap Top BracketsWith the second set of holes from 20 x 5/8 carriage boltsOperator Bracket Top Section Injury Attaching Horizontal Track toDo not Raise Door Until This step Hex nutsAdjusting Top Brackets Center Bracket Bushing Must install the center bracket bushingTorqueMaster Spring Tube Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation Tools Needed Lubricating Oil Drive Gear InstallationEnd Brackets Repeat for left hand side.`Installations on page 35, Figure B Counter InstallationSecuring Center Bracket Assembly Repeat for left hand side for double spring applicationsPositioning Support Bracket Handle Bracket Attaching Disconnect CablesMounting Disconnect Bracket Disconnect handle. ThreadDisconnect handle Secure disconnect cable toTools Needed Locking Pliers Flat Tip Screwdriver Cable AdjustmentsTools Needed Vice Clamp Important do not USE Impact GUN to Wind SpringsRecommended Spring Turns Setting Spring TensionWinding Bolt Rotation Keep horizontal track Drum Wrap InstallationRear Support Parallel and within 3/4 Maximum of door edgeTools Needed Adjust weather seal or door stop ifAttach horizontal tracks to the rear Weather seal or door stop to both doorSide Lock DoorMaster TM BracketNo Scew EYE Pull Rope Bottom Bracket Tools Needed Power Drill Drill BitPull Rope Result in Severe or Fatal Injury Trolley OperatorOperator Must be Tested AT Time Door is fully open trolley rail willAcrylic Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase