Wayne-Dalton 9800 Series installation instructions Cable Drum Installation

Page 25

19

 

TorqueMaster®

 

 

Counterbalance

 

 

 

 

 

Cable Drum Installation

Spring Tube

 

Groove

 

 

 

 

Cable

 

 

 

 

Tools Needed:

Shake the TorqueMaster® spring tube

 

 

 

 

 

None

gently to extend the winding shafts out

 

 

 

 

 

 

about 5" on each side. For single

Winding

 

 

 

 

 

spring applications, there will be no left

Splines

 

 

 

Shaft

 

 

 

hand spring in the TorqueMaster®

 

right hand

 

 

 

 

 

 

 

 

spring tube.

 

 

cable drum

 

 

 

 

 

 

 

 

 

Lift the TorqueMaster® spring tube and

 

 

 

FlagAngle

 

 

rest it on the top of the flagangles. If

 

 

 

 

 

 

idrive® opener is being installed, orient

 

 

 

 

 

 

TorqueMaster® spring tube so the back

 

 

 

 

 

 

of opener is flat against header/

 

 

 

 

 

 

mounting surface.

 

 

 

Winding

 

 

 

 

 

 

NOTE: Cable drums are marked right

 

 

 

Shaft Groove

 

 

 

 

 

 

 

and left hand. Cable drums and

 

 

 

 

 

 

TorqueMaster® spring tube are cam

 

 

 

 

 

 

shaped to fit together only one way.

 

 

 

 

 

 

To install the cable drum, slide the

TorqueMaster®

 

 

 

 

correct cable drum over the winding

Spring Tube

 

 

 

 

 

shaft until the cable drum seats against

 

 

 

 

Round

 

the TorqueMaster® spring tube. The

 

 

Cable

 

Notch

 

winding shaft must extend past the

 

 

Drum

 

 

 

cable drum far enough to expose the

 

 

 

 

 

 

splines and the groove. Align the

 

 

FlagAngle

 

 

winding shaft groove with the round

 

 

 

 

 

 

 

 

 

 

notch in the flagangle.

 

 

 

 

 

 

For double spring applications:

 

 

 

 

 

 

Repeat for opposite side.

 

 

 

 

 

 

For single spring applications: Insert

 

 

 

 

 

 

the loose winding shaft into the left

 

 

 

 

 

 

hand cable drum prior to sliding the

 

 

 

Round

 

 

cable drum over the TorqueMaster®

 

 

 

Notch

Winding

 

spring tube.

 

 

 

 

 

TorqueMaster®

 

 

 

Shaft

 

 

 

 

 

 

NOTE: On single spring applications,

 

 

 

 

 

Spring Tube

 

 

 

 

 

take care in handling the loose winding

 

 

 

 

 

 

shaft (left side) so that it does not slide

 

 

 

 

 

 

back into the TorqueMaster® spring

 

 

 

 

 

 

tube.

 

Cable

 

 

 

 

 

Drum

 

 

 

 

Left Hand Side

 

Groove

 

 

 

Single Spring Application

 

 

 

 

 

 

 

Round

TorqueMaster®

 

 

 

 

 

Spring Tube

 

 

 

 

 

Notch

Loose

 

 

 

 

 

 

 

 

 

 

 

 

Winding

 

 

left hand

 

 

Shaft

 

 

 

 

 

 

 

cable drum

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 25 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

INSTALLATION

Image 25
Contents Important Notice Series 4 SectionTable of Contents PRE-INSTALLATION Package ContentsDoor Section Identification Tools Required Power Drill3/16 Drill Bits GlovesFailure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs Removal TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalPreparing the Opening Attaching Quick Install Flag Angle to Vertical Track InstallationTools Needed None FlagangleHorizontal Angle Be installed as shownTap the horizontal angle towards AsideBrackets Installing Q.I. Jamb Brackets Vertical Track Bottom SectionStacking Sections With the second set of holes from Top BracketsEndcap 20 x 5/8 carriage boltsOperator Bracket Top Section Do not Raise Door Until Attaching Horizontal Track toInjury Hex nuts This stepAdjusting Top Brackets TorqueMaster Spring Tube Must install the center bracket bushingCenter Bracket Bushing Continue with Step Idrive opener on your garage door, youIdrive Installation Cable Drum Installation End Brackets Drive Gear InstallationTools Needed Lubricating Oil Repeat for left hand side.`Securing Center Bracket Assembly Counter InstallationInstallations on page 35, Figure B Repeat for left hand side for double spring applicationsPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Disconnect handle Disconnect handle. ThreadBracket Secure disconnect cable toTools Needed Vice Clamp Cable AdjustmentsTools Needed Locking Pliers Flat Tip Screwdriver Important do not USE Impact GUN to Wind SpringsWinding Bolt Rotation Setting Spring TensionRecommended Spring Turns Rear Support Drum Wrap InstallationKeep horizontal track Parallel and within 3/4 Maximum of door edgeAttach horizontal tracks to the rear Adjust weather seal or door stop ifTools Needed Weather seal or door stop to both doorDoorMaster TM Bracket Side LockPull Rope Tools Needed Power Drill Drill BitNo Scew EYE Pull Rope Bottom Bracket Operator Must be Tested AT Time Trolley OperatorResult in Severe or Fatal Injury Door is fully open trolley rail willGlass Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorFiberglass Refinishing And Or Finishing Steel Preparation For PaintingThank you for your purchase Lifetime Limited Warranty Model