Wayne-Dalton 9800 Series installation instructions Top Section

Page 19

 

 

12

Top Section

 

 

 

Tools Needed:

Place the top section in the opening

and vertically align with lower sections.

Hammer

Align vertical marks in the upper

 

alignment sticker, with the lower

 

alignment sticker on right hand side on

 

the back of door. Temporarily secure

 

the top section by driving a nail in the

 

header near the center of the door and

 

bending it over the top section.

 

Now, flip up hinge leafs, hold them

 

tight against section and fasten center

 

hinges first and end hinges last. (Refer

 

to Step 9).

 

When installing a door with a

 

TorqueMaster® counterbalance system,

 

vertical track alignment is critical.

 

Position flagangle between 1-11/16”

 

(43 mm) to 1-3/4” (44 mm) from the

 

edge of the door. Flagangles must be

 

parallel to the door sections. Now,

 

complete the vertical track installation

 

by securing the center jamb bracket

 

and tightening the other lag screws.

 

Repeat for other side.

 

IMPORTANT: The dimension

 

between the flagangles must be

 

door-width plus 3-3/8” (86 mm) to

 

3-1/2” (89 mm) for smooth, safe

 

door operation.

 

For quick install track:

 

Complete the vertical track installation

 

by securing the center jamb bracket(s)

 

and tightening the other lag screws.

 

Repeat for opposite side.

 

For fully adjustable track:

 

Complete the vertical track installation

 

by securing the center jamb bracket(s)

 

and tightening the other lag screws.

 

Push the vertical track against the

 

rollers so that the rollers are touching

 

the deepest part of the curved side of

 

the track (see illustration); tighten all

 

the track bolts and nuts. Repeat for

 

opposite side.

 

 

door width

+3-3/8” to 3-1/2”

Alignment stickers

Right end hinge side

vERTICAL tRACK

NAIL

ROLLER

top section

ROLLER Against

VERTICAL TRACK

 

 

Fully adjustable

1-11/16” TO 1-3/4”

top

SECTION

FLAGANGLE

INSTALLATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 19 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 19
Contents Important Notice Series 4 SectionTable of Contents PRE-INSTALLATION Package ContentsDoor Section Identification Gloves Power DrillTools Required 3/16 Drill BitsSuddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs Removal TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalPreparing the Opening Flagangle InstallationAttaching Quick Install Flag Angle to Vertical Track Tools Needed NoneAside Be installed as shownHorizontal Angle Tap the horizontal angle towardsBrackets Installing Q.I. Jamb Brackets Vertical Track Bottom SectionStacking Sections 20 x 5/8 carriage bolts Top BracketsWith the second set of holes from EndcapOperator Bracket Top Section Do not Raise Door Until Attaching Horizontal Track toInjury Hex nuts This stepAdjusting Top Brackets Continue with Step Idrive opener on your garage door, you Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Cable Drum Installation Repeat for left hand side.` Drive Gear InstallationEnd Brackets Tools Needed Lubricating OilRepeat for left hand side for double spring applications Counter InstallationSecuring Center Bracket Assembly Installations on page 35, Figure BPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Secure disconnect cable to Disconnect handle. ThreadDisconnect handle BracketImportant do not USE Impact GUN to Wind Springs Cable AdjustmentsTools Needed Vice Clamp Tools Needed Locking Pliers Flat Tip ScrewdriverWinding Bolt Rotation Setting Spring TensionRecommended Spring Turns Parallel and within 3/4 Maximum of door edge Drum Wrap InstallationRear Support Keep horizontal trackWeather seal or door stop to both door Adjust weather seal or door stop ifAttach horizontal tracks to the rear Tools NeededDoorMaster TM Bracket Side LockPull Rope Tools Needed Power Drill Drill BitNo Scew EYE Pull Rope Bottom Bracket Door is fully open trolley rail will Trolley OperatorOperator Must be Tested AT Time Result in Severe or Fatal InjuryImportant do not USE a Pressure Washer on Garage Door Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Acrylic Cleaning InstructionsFiberglass Refinishing And Or Finishing Steel Preparation For PaintingThank you for your purchase Lifetime Limited Warranty Model