Wayne-Dalton 9800 Series installation instructions Unwind Springs

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P2

TorqueMaster® Spring Removal

Tools Needed:

A TorqueMaster® spring system can be

identified by the end brackets. For single

 

spring applications, the right hand end

Recommended

bracket will always have a drive gear,

tools from

counter gear, counter cover, and a winding

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bolt head. The left hand end bracket will

have no gears, counter cover, or winding

 

 

bolt head. The hole for the winding bolt

 

head will be plugged.

 

For double springs, both the right hand

 

and left hand end brackets will always

 

have a drive gear, counter gear, counter

 

cover and a winding bolt head.

 

IMPORTANT: Right and left hand is

 

always determined from inside the

 

building looking out.

 

Step 1: If you have a black counter cover:

 

Place a mark on the drive gear tooth and an

 

adjacent mark on the right hand end bracket

 

(Fig. 1). Loosen the lock nut using a 7/16”

 

wrench and continue with step 2.

 

If you have a gray counter cover: Loosen

 

the lock nut using a 7/16” wrench and

 

continue with step 2.

 

Step 2: Using an electric drill (High

 

torque / gear reduced to 1300 rpm

 

preferred) with a 7/16” hex head driver,

 

unwind the right hand winding bolt head

 

counterclockwise (Fig. 2) and count the

 

number of turns the mark on the drive

 

gear passes the adjacent mark on the end

 

bracket. Referencing the chart below, by

 

door height, stop unwinding the spring

 

once the counted turns have reached the

 

listed number of turns.

 

6’-0” Door Height = 14 turns

 

6’-3” Door Height = 14 1/2 turns

 

6’-5” Door Height = 15 turns

 

6’-6” Door Height = 15 turns

 

6’-8” Door Height = 15 1/2 turns

 

6’-9” Door Height = 15 1/2 turns

 

7’-0” Door Height = 16 turns

 

7’-3” Door Height = 16 1/2 turns

 

7’-6” Door Height = 17 turns

 

7’-9” Door Height = 17 1/2 turns

 

8’-0” Door Height = 18 turns

 

CAUTION: DO NOT USE IMPACT GUN TO

loosen lock

counter

nut

gear/ cover

 

right hand

end bracket

 

place mark on end bracket

 

and drive gear tooth

Fig. 1

before unwinding springs

 

end bracket

 

right hand

 

winding bolt head

 

electric drill

 

with 7/16” hex

 

driver (do not

 

use impact

 

gun)

Fig. 2

right hand cable drum

TorqueMaster®

Spring Tube

check cable

tension

Fig. 3

PRE-INSTALLATION

UNWIND SPRINGS.

IMPORTANT: DO NOT reference the

counter cover when counting the

number of turns being unwound

on the spring, but follow the

instructions above.

Step 3: Verify that spring tension has been

released by pulling the counterbalance

cable on the right hand cable drum away

from the header (Fig. 3). If spring tension

has been released, the cable will be loose.

In addition, the TorqueMaster® Spring

Tube should be free to rotate in either

pry counter gear and counter cover from end bracket using flat Tip screwdriver

counter

gear

counter cover

direction.

Fig. 4

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 7 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice Series 4 SectionTable of Contents PRE-INSTALLATION Package ContentsDoor Section Identification Gloves Power DrillTools Required 3/16 Drill BitsSuddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs Removal TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalPreparing the Opening Flagangle InstallationAttaching Quick Install Flag Angle to Vertical Track Tools Needed NoneAside Be installed as shownHorizontal Angle Tap the horizontal angle towardsBrackets Installing Q.I. Jamb Brackets Vertical Track Bottom SectionStacking Sections 20 x 5/8 carriage bolts Top BracketsWith the second set of holes from EndcapOperator Bracket Top Section Do not Raise Door Until Attaching Horizontal Track toInjury Hex nuts This stepAdjusting Top Brackets Continue with Step Idrive opener on your garage door, you Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Cable Drum Installation Repeat for left hand side.` Drive Gear InstallationEnd Brackets Tools Needed Lubricating OilRepeat for left hand side for double spring applications Counter InstallationSecuring Center Bracket Assembly Installations on page 35, Figure BPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Secure disconnect cable to Disconnect handle. ThreadDisconnect handle BracketImportant do not USE Impact GUN to Wind Springs Cable AdjustmentsTools Needed Vice Clamp Tools Needed Locking Pliers Flat Tip ScrewdriverWinding Bolt Rotation Setting Spring TensionRecommended Spring Turns Parallel and within 3/4 Maximum of door edge Drum Wrap InstallationRear Support Keep horizontal trackWeather seal or door stop to both door Adjust weather seal or door stop ifAttach horizontal tracks to the rear Tools NeededDoorMaster TM Bracket Side LockPull Rope Tools Needed Power Drill Drill BitNo Scew EYE Pull Rope Bottom Bracket Door is fully open trolley rail will Trolley OperatorOperator Must be Tested AT Time Result in Severe or Fatal InjuryImportant do not USE a Pressure Washer on Garage Door Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Acrylic Cleaning InstructionsFiberglass Refinishing And Or Finishing Steel Preparation For PaintingThank you for your purchase Lifetime Limited Warranty Model