Wayne-Dalton 9800 Series installation instructions Package Contents, Pre-Installation

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Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not

 

necessary. rear supports may or may not be included with your door.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOOR SectionS (as required)

(1) operator bracket

(1)TorqueMaster® Spring Tube

 

 

(2) Horizontal Track RH/LH

(2) Fully Adjustable RH/LH

(2) Quick Install RH/LH

 

Flagangle (as required)

Flagangle (as required)

 

 

(2) Horizontal Angle

 

weather seal & nails

Door stop & nails

 

right and left cable

(if included)

(if included)

idrive® Operator

(80” or 94”)

(sold seperately)

(as required)

drum assemblies

 

 

 

 

f.a. Jamb Brackets

(2) Top Bracket Slide

 

 

right & left

Q.I. Jamb Brackets

(As Required)

(2) Top Bracket Base

(2) Vertical

 

 

Drum Wraps

(As Required)

 

 

 

Track RH/LH

right & left

36 Tooth Worm Gear

Counter Covers

Counter Gear

Rollers

(1) Center Bracket

End Brackets

(as required)

(as required)

(as required)

(as required)

assembly

lubricating oil

pull rope &

(1) Loose Winding Shaft

1/4”- 20 Flanged Hex

screw eye

(SINGLE SPRING only)

Nuts (as required)

(as required)

(if included)

 

 

 

 

 

(2) 3/8”- 16 Hex Nuts

5/16” x 1 5/8” Hex Head Lag

(2) 3/8”-16 x 3/4”

 

 

1/4” - 20 x 9/16” track

 

Screws (as required)

Truss Head Bolts

 

 

bolts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(4) 1/4”-20 x 9/16” large

(4) 1/4”-20 x 5/8”

1/4”-14 x 5/8” Self Tapping

(2) #10 Phillips

1/4”-20 x 7/8” Self Drilling

head ribbed track bolts

Carriage Bolts

Screws (as required)

head screws

Screws (as required)

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 3 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

PRE-INSTALLATION

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Contents Important Notice Series 4 SectionTable of Contents PRE-INSTALLATION Package ContentsDoor Section Identification Gloves Power DrillTools Required 3/16 Drill BitsSuddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalPreparing the Opening Flagangle InstallationAttaching Quick Install Flag Angle to Vertical Track Tools Needed NoneAside Be installed as shownHorizontal Angle Tap the horizontal angle towardsBrackets Installing Q.I. Jamb Brackets Vertical Track Bottom SectionStacking Sections 20 x 5/8 carriage bolts Top BracketsWith the second set of holes from EndcapOperator Bracket Top Section Attaching Horizontal Track to Do not Raise Door UntilInjury Hex nuts This stepAdjusting Top Brackets Continue with Step Idrive opener on your garage door, you Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Cable Drum Installation Repeat for left hand side.` Drive Gear InstallationEnd Brackets Tools Needed Lubricating OilRepeat for left hand side for double spring applications Counter InstallationSecuring Center Bracket Assembly Installations on page 35, Figure BPositioning Support Bracket Attaching Disconnect Cables Mounting DisconnectHandle Bracket Secure disconnect cable to Disconnect handle. ThreadDisconnect handle BracketImportant do not USE Impact GUN to Wind Springs Cable AdjustmentsTools Needed Vice Clamp Tools Needed Locking Pliers Flat Tip ScrewdriverSetting Spring Tension Winding Bolt RotationRecommended Spring Turns Parallel and within 3/4 Maximum of door edge Drum Wrap InstallationRear Support Keep horizontal trackWeather seal or door stop to both door Adjust weather seal or door stop ifAttach horizontal tracks to the rear Tools NeededDoorMaster TM Bracket Side LockTools Needed Power Drill Drill Bit Pull RopeNo Scew EYE Pull Rope Bottom Bracket Door is fully open trolley rail will Trolley OperatorOperator Must be Tested AT Time Result in Severe or Fatal InjuryImportant do not USE a Pressure Washer on Garage Door Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Acrylic Cleaning InstructionsFiberglass Refinishing And Or Finishing Steel Preparation For PaintingThank you for your purchase Lifetime Limited Warranty Model