American Standard CH530 Proper Water Treatment, Recovery and Recycle Connections, Leak Testing

Page 100

Maintenance

Recovery and Recycle

Connections

To facilitate refrigerant removal and replacement, newer-design CDHF, CDHG units are provided with a 3/4- inch vapor fitting with shutoff valve on the chiller suction and with a 3/4- inch liquid connection with shutoff valve at the bottom of the evaporator shell. (Refer to Refrigerant Handling Guidelines)

Leak Testing

To leak-test a chiller containing full refrigerant charge, raise chiller pressure using a controlled hot water or electric-resistance system to a maximum of 8 psig. Do not use nitrogen, which will cause excessive refrigerant discharge by the purge system.

Cleaning the Condenser

CAUTION

Proper Water Treatment!

The use of untreated or improperly treated water in a CenTraVac may result in scaling, erosion, corrosion, algae or slime. It is recommended that the services of a qualified water treatment specialist be engaged to determine what water treatment, if any, is required. Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water, or saline or brackish water.

See Figure 38 which shows a Typical Chemical Cleaning Setup.

Figure 38. Typical chemical cleaning setup

100	CDHF-SVU01C-EN

Image 100

Contents X39640670030CDHF-SVU01C-EN Read these carefully Contents General Information Literature changeAbout this manual Unit NameplateGeneral Information = 560 3 stage 935 2 stage Y = 500 3 stage 835 2 stage Commonly Used Acronyms Control Optional PackagesOverview General Duplex unit components front viewGeneral Duplex unit components 2 stage compressor Cooling Cycle Compressor 1 or 2 2 StagePressure enthalpy curve 3 stage compressor Pressure enthalpy curve 2 stage compressor TechView Chiller Service Tool DynaView Human InterfacePower Up Diagram Software Operation Overview DiagramSoftware States Figure Timeline Text FiguresCDHE/F/G sequence of operation auto to running Staging Second Compressor OnStaging Second Compressor Off Satisfied SetpointCDHF/G sequence of operation lead 1/lag Fixed Sequence Compressor 2 / Compressor CDHE/F/G sequence of operation lead 2 lagSequencing Balanced Starts and Hours CDHF/G sequence of operation equalize starts and hoursSimultaneous Compressor Start/ Stop CDHF/G sequence of operation combined startRestart Inhibit Start to Start Time Setting Restart InhibitRestart Inhibit Free Starts Clear Restart InhibitSurface Temperatures Oil and Refrigerant PumpOil refrigerant pump circuit 1 or Base Loading Control Algorithm 20 100 percent RLAGeneral Information Ice Machine Control Sequence of operation ice making running to ice makingHot Water control Control Panel Devices and Unit Mounted Devices Unit Control Panel UCPUnit Control Panel UCP Variable water flow through the evaporator User-defined language supportOperator Interface DynaView main processorOperator Interface Chiller Stop Prevention/Inhibit Feature How It WorksTop Level Mode Description System Reset Reference Chiller Operating Mode Circuit Operating ModeMain Screen Main Screen Data Fields TableDiagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Report Menu ReportsReport name System Evaporator Report name Circuit EvaporatorReport name System Condenser Report name Circuit CondenserHistoric Diagnostics Log Report name System Ashrae Chiller LogSetting Tab screens provides a user Header ScreenFeature Settings ChillerSystem Mode Overrides Circuit Mode OverridesDisplay Settings PurgeOperator Interface Operator Interface Operator Interface Operator Interface Operator Interface Interprocessor Communication Inter Processor Communications IPC3IPC3 Definitions Bus Management BindingControl System Components Control panel components layoutControl System Components Control Panel Devices Machine Shutdown Manual Reset MMR Head Relief Request OutputMaximum Capacity Relay Compressor Running RelayRefrigerant Monitor Input 1A17 ExopCdrp Condenser Refrigerant Pressure Output Trmm TRM4 Tracer Comm 4 interfaceEpro Enhanced Protection Temperature based Cdrp Refrigerant Pressure Output Option 1A15Condenser Pressure Output Pressure basedRefrigerant Differential Pressure Indication Output Gbas Generic Building Automation System Percent RLA OutputModule Characteristics External Chilled Water Setpoint EcwsExternal Current Limit Setpoint Wpsr WFC Water Pressure Sensing Option1A13, 1A18, 1A19, 1A20 Dual Binary input module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A14 Communication interface Module 1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module Recommended Length to Run external Output signalsAnalog Input Unit mounted devices Control System Components Control System Components Electrical Sequence Control Sequence of OperationUCP and Wye-Delta Starter Control Circuits Delay time 200 msec. Opens 2K1 Control Sequence of Operation Control Sequence Operation Test and start timing sequenceAFD Momentary Power Loss MPL Protection Machine Protection Adaptive ControlCurrent Overload Protection Overload trip time versus percent RLACurrent Limit Protection Phase Loss ProtectionReverse Rotation Protection SoftLoading Differential to Start or StopMinimum and Maximum Capacity Limit Leaving Water Temperature Cutout Evaporator LimitLow Refrigerant Temperature Cutout Head Relief RelayCutout strategy Condenser Limit Restart Inhibit High Vacuum Lockout Oil Temperature Control Controls Chilled Water Reset CWR Outdoor Air TemperatureMaximum Reset Return WaterValues for start reset types Degrees of ResetConstant Return EquationReset Ratio Outdoor air temperature versus degrees of resetReset function for return CWR Reset Ratio = 50% Return CWR Unit Startup Unit Start-Up ProceduresDaily Unit Start-Up Live Electrical Components Toxic HazardsSeasonal Unit Start-Up ModeUnit Shutdown Procedures Unit ShutdownOil Pump Heater Operation Seasonal Unit ShutdownPeriodic Maintenance Daily Maintenance and ChecksMoisture Contamination Record Keeping FormsWeekly Maintenance Normal Chiller Operating CharacteristicsHazardous Voltage w/Capacitors Every 3 MonthsOff-Season Maintenance Annual MaintenanceOil Maintenance Oil Change ProcedureHeater Damage Compressor Oil ChangeOil Filter Replacement Replacing Oil Filter Maintenance Oil Supply System Problems Other Maintenance Requirements Hazardous Voltage w/ CapacitorsRotary valve in drain position Front View with Refrigerant PumpContains Refrigerant Refrigerant ChargeRecovery and Recycle Connections Leak TestingCleaning the Condenser Proper Water TreatmentControl Settings Adjustments Cleaning the EvaporatorUnit Corrosion Damage Purge System Unit Preparation103 104 105 106 107 108 109 110 111 112 113 114 115 Trane