American Standard CH530 manual Software States Figure, Timeline Text Figures, Power Up Diagram

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General Information

CTV Duplex Sequence Of Operation This section will provide basic information on chiller operation for common events. With microelectronic controls, ladder diagrams cannot show today’s complex logic, as the control functions are much more involved than older pneumatic or solid state controls. Adaptive control algorithms can also complicate the exact sequence of operation. This section and its diagrams attempt to illustrate common control sequences.

The Sequence of Events diagrams use the following KEY:

Software States: (Figure 7)

There are five generic states that the software can be in:

1.Power Up, Stopped, Starting, Running, Stopping

Timeline Text: (Figures 8-11)

The large timeline cylinder indicates the upper level operating mode, as it would be viewed on DynaView. Text in Parentheses indicates sub-mode text as viewed on DynaView. Text above the timeline cylinder is used to illustrate inputs to the Main Processor. This may include User input to the DynaView Touch pad, Control inputs from sensors, or Control Inputs from a Generic BAS. Boxes indicate Control actions such as Turning on Relays, or moving the Inlet Guide Vanes. Smaller cylinders indicate diagnostic checks, Text indicates time based functions, Solid double arrows indicate fixed timers, Dashed double arrows indicate variable timers

Power Up Diagram:

The Power up chart shows the respective DynaView screens during a power up of the main processor. This process takes from 30 to 50 seconds depending on the number of installed Options. On all power ups, the software model always will transition through the ‘Stopped’ Software state independent of the last mode. If the last mode before power down was ‘Auto’, the transition from ‘Stopped’ to ‘Starting’ occurs, but it is not apparent to the user.

Software Operation Overview Diagram:

The Software Operation Overview is a diagram of the five possible software states. This diagram can be thought of as a State Chart, with the arrows, and arrow text, depicting the transitions between states.

The text in the circles are the internal software designations for each State.

Figure 7. Sequence of operation overview.

The first line of text in the Circles are the visible top level operating modes that can be displayed on Dyna View. The shading of each software state circle corresponds to the shading on the timelines that show the state that the chiller is in.

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Contents X39640670030CDHF-SVU01C-EN Read these carefully Contents About this manual General InformationLiterature change Unit NameplateGeneral Information = 560 3 stage 935 2 stage Y = 500 3 stage 835 2 stage Commonly Used Acronyms Control Optional PackagesOverview General Duplex unit components front viewGeneral Duplex unit components 2 stage compressor Cooling Cycle Compressor 1 or 2 2 StagePressure enthalpy curve 3 stage compressor Pressure enthalpy curve 2 stage compressor TechView Chiller Service Tool DynaView Human InterfaceSoftware States Figure Power Up DiagramSoftware Operation Overview Diagram Timeline Text FiguresCDHE/F/G sequence of operation auto to running Staging Second Compressor OnStaging Second Compressor Off Satisfied SetpointCDHF/G sequence of operation lead 1/lag Fixed Sequence Compressor 2 / Compressor CDHE/F/G sequence of operation lead 2 lagSequencing Balanced Starts and Hours CDHF/G sequence of operation equalize starts and hoursSimultaneous Compressor Start/ Stop CDHF/G sequence of operation combined startRestart Inhibit Free Starts Restart Inhibit Start to Start Time SettingRestart Inhibit Clear Restart InhibitSurface Temperatures Oil and Refrigerant PumpOil refrigerant pump circuit 1 or Base Loading Control Algorithm 20 100 percent RLAGeneral Information Ice Machine Control Sequence of operation ice making running to ice makingHot Water control Unit Control Panel UCP Unit Control Panel UCPControl Panel Devices and Unit Mounted Devices Variable water flow through the evaporator User-defined language supportOperator Interface DynaView main processorOperator Interface Chiller Stop Prevention/Inhibit Feature How It WorksTop Level Mode Description System Reset Reference Main Screen Chiller Operating ModeCircuit Operating Mode Main Screen Data Fields TableDiagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Report Menu ReportsReport name System Condenser Report name System EvaporatorReport name Circuit Evaporator Report name Circuit CondenserHistoric Diagnostics Log Report name System Ashrae Chiller LogSetting Tab screens provides a user Header ScreenFeature Settings ChillerDisplay Settings System Mode OverridesCircuit Mode Overrides PurgeOperator Interface Operator Interface Operator Interface Operator Interface Operator Interface IPC3 Definitions Bus Management Interprocessor CommunicationInter Processor Communications IPC3 BindingControl System Components Control panel components layoutControl System Components Control Panel Devices Maximum Capacity Relay Machine Shutdown Manual Reset MMRHead Relief Request Output Compressor Running RelayRefrigerant Monitor Input 1A17 ExopEpro Enhanced Protection Trmm TRM4 Tracer Comm 4 interfaceCdrp Condenser Refrigerant Pressure Output Condenser Pressure Output Temperature basedCdrp Refrigerant Pressure Output Option 1A15 Pressure basedRefrigerant Differential Pressure Indication Output Gbas Generic Building Automation System Percent RLA OutputExternal Current Limit Setpoint Module CharacteristicsExternal Chilled Water Setpoint Ecws Wpsr WFC Water Pressure Sensing Option1A14 Communication interface Module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A13, 1A18, 1A19, 1A20 Dual Binary input module Analog Input Recommended Length to Run external Output signals1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module Unit mounted devices Control System Components Control System Components UCP and Wye-Delta Starter Control Circuits Control Sequence of OperationElectrical Sequence Delay time 200 msec. Opens 2K1 Control Sequence of Operation Control Sequence Operation Test and start timing sequenceAFD Momentary Power Loss MPL Protection Machine Protection Adaptive ControlCurrent Overload Protection Overload trip time versus percent RLAReverse Rotation Protection Phase Loss ProtectionCurrent Limit Protection Minimum and Maximum Capacity Limit Differential to Start or StopSoftLoading Leaving Water Temperature Cutout Evaporator LimitLow Refrigerant Temperature Cutout Head Relief RelayCutout strategy Condenser Limit Restart Inhibit High Vacuum Lockout Oil Temperature Control Maximum Reset Controls Chilled Water Reset CWROutdoor Air Temperature Return WaterConstant Return Values for start reset typesDegrees of Reset EquationReset Ratio Outdoor air temperature versus degrees of resetReset function for return CWR Reset Ratio = 50% Return CWR Daily Unit Start-Up Unit Start-Up ProceduresUnit Startup Seasonal Unit Start-Up Live Electrical ComponentsToxic Hazards ModeOil Pump Heater Operation Unit Shutdown ProceduresUnit Shutdown Seasonal Unit ShutdownMoisture Contamination Periodic MaintenanceDaily Maintenance and Checks Record Keeping FormsHazardous Voltage w/Capacitors Weekly MaintenanceNormal Chiller Operating Characteristics Every 3 MonthsOff-Season Maintenance Annual MaintenanceHeater Damage Oil MaintenanceOil Change Procedure Compressor Oil ChangeOil Filter Replacement Replacing Oil FilterOther Maintenance Requirements MaintenanceOil Supply System Problems Hazardous Voltage w/ CapacitorsRotary valve in drain position Front View with Refrigerant PumpContains Refrigerant Refrigerant ChargeCleaning the Condenser Recovery and Recycle ConnectionsLeak Testing Proper Water TreatmentUnit Corrosion Damage Cleaning the EvaporatorControl Settings Adjustments Purge System Unit Preparation103 104 105 106 107 108 109 110 111 112 113 114 115 Trane
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