American Standard CH530 Variable water flow through the evaporator, User-defined language support

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Unit Control Panel (UCP)

Tracer CH530 Chiller Controller

Revolutionary control of the chiller, chilled water system, and your entire building with unprecedented accuracy, reliability, efficiency, and support for maintenance using the chiller’s PC-based service tool. Chiller reliability is all about producing chilled water and keeping it flowing, even when facing conditions that ordinarily would shut down the chiller — conditions that often happen when you need cooling the most.

Tracer CH530’s Main Processor, DynaView™, is fast and keeps the chiller online whenever possible. Smart sensors collect three rounds of data per second, 55 times the data collection speed of its predecessor. Each device (a sensor) has its own microprocessor that simultaneously converts and accurately calibrates its own readings from analog to digital.

Because all devices are communicating digitally with the DynaView™ main processor, there is no need for the main processor to convert each analog signal one at a time. This distributed logic allows the main processor to focus on responding to changing conditions

—in the load, the machine, its ancillary equipment, or its power supply. Tracer CH530 constantly receives information about key data parameters, temperatures and

current. Every five seconds then a multiple objective algorithm compares each parameter to its programmed limit. The chiller’s Adaptive Control™ capabilities maintain overall system performance by keeping its peak efficiency. Whenever the controller senses a situation that might trigger a protective shutdown, it focuses on bringing the critical parameter back into control. When the parameter is no longer critical, the controller switches its objective back to controlling the chilled water temperature, or to another more critical parameter should it exist.

Variable water flow through the evaporator

Chilled-water systems that vary water flow through chiller evaporators have caught the attention of engineers, contractors, building owners, and operators. Varying the water flow reduces the energy consumed by pumps, while requiring no extra energy for the chiller. This strategy can be a significant source of energy savings, depending on the application. With its faster and more intelligent response to changing

conditions, Tracer CH530 water flow sensing option accommodates variable evaporator water flow and its effect on the chilled water temperature. These improvements keep chilled water flowing at a temperature closer to its setpoint.

User-defined language support

DynaView™ is capable of displaying English text or one of the two alternate languages that are stored in DynaView™ at one time. Switching languages is simply accomplished from a settings menu.

Similarly, TechView™ accommodates a primary and a secondary language from the same list of available languages.

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Contents X39640670030CDHF-SVU01C-EN Read these carefully Contents Literature change General InformationAbout this manual Unit NameplateGeneral Information = 560 3 stage 935 2 stage Y = 500 3 stage 835 2 stage Control Optional Packages Commonly Used AcronymsGeneral Duplex unit components front view OverviewGeneral Duplex unit components 2 stage compressor Compressor 1 or 2 2 Stage Cooling CyclePressure enthalpy curve 3 stage compressor Pressure enthalpy curve 2 stage compressor DynaView Human Interface TechView Chiller Service ToolSoftware Operation Overview Diagram Power Up DiagramSoftware States Figure Timeline Text FiguresStaging Second Compressor On CDHE/F/G sequence of operation auto to runningSatisfied Setpoint Staging Second Compressor OffCDHF/G sequence of operation lead 1/lag CDHE/F/G sequence of operation lead 2 lag Fixed Sequence Compressor 2 / CompressorCDHF/G sequence of operation equalize starts and hours Sequencing Balanced Starts and HoursCDHF/G sequence of operation combined start Simultaneous Compressor Start/ StopRestart Inhibit Restart Inhibit Start to Start Time SettingRestart Inhibit Free Starts Clear Restart InhibitOil and Refrigerant Pump Surface TemperaturesOil refrigerant pump circuit 1 or 20 100 percent RLA Base Loading Control AlgorithmGeneral Information Sequence of operation ice making running to ice making Ice Machine ControlHot Water control Unit Control Panel UCP Unit Control Panel UCPControl Panel Devices and Unit Mounted Devices User-defined language support Variable water flow through the evaporatorDynaView main processor Operator InterfaceOperator Interface How It Works Chiller Stop Prevention/Inhibit FeatureTop Level Mode Description System Reset Reference Circuit Operating Mode Chiller Operating ModeMain Screen Main Screen Data Fields TableDiagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Reports Report MenuReport name Circuit Evaporator Report name System EvaporatorReport name System Condenser Report name Circuit CondenserReport name System Ashrae Chiller Log Historic Diagnostics LogHeader Screen Setting Tab screens provides a userChiller Feature SettingsCircuit Mode Overrides System Mode OverridesDisplay Settings PurgeOperator Interface Operator Interface Operator Interface Operator Interface Operator Interface Inter Processor Communications IPC3 Interprocessor CommunicationIPC3 Definitions Bus Management BindingControl panel components layout Control System ComponentsControl System Components Control Panel Devices Head Relief Request Output Machine Shutdown Manual Reset MMRMaximum Capacity Relay Compressor Running RelayExop Refrigerant Monitor Input 1A17Epro Enhanced Protection Trmm TRM4 Tracer Comm 4 interfaceCdrp Condenser Refrigerant Pressure Output Cdrp Refrigerant Pressure Output Option 1A15 Temperature basedCondenser Pressure Output Pressure basedRefrigerant Differential Pressure Indication Output Percent RLA Output Gbas Generic Building Automation SystemExternal Chilled Water Setpoint Ecws Module CharacteristicsExternal Current Limit Setpoint Wpsr WFC Water Pressure Sensing Option1A14 Communication interface Module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A13, 1A18, 1A19, 1A20 Dual Binary input module Analog Input Recommended Length to Run external Output signals1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module Unit mounted devices Control System Components Control System Components UCP and Wye-Delta Starter Control Circuits Control Sequence of OperationElectrical Sequence Delay time 200 msec. Opens 2K1 Control Sequence of Operation Test and start timing sequence Control Sequence OperationAFD Machine Protection Adaptive Control Momentary Power Loss MPL ProtectionOverload trip time versus percent RLA Current Overload ProtectionReverse Rotation Protection Phase Loss ProtectionCurrent Limit Protection Minimum and Maximum Capacity Limit Differential to Start or StopSoftLoading Evaporator Limit Leaving Water Temperature CutoutHead Relief Relay Low Refrigerant Temperature CutoutCutout strategy Condenser Limit Restart Inhibit High Vacuum Lockout Oil Temperature Control Outdoor Air Temperature Controls Chilled Water Reset CWRMaximum Reset Return WaterDegrees of Reset Values for start reset typesConstant Return EquationOutdoor air temperature versus degrees of reset Reset RatioReset function for return CWR Reset Ratio = 50% Return CWR Daily Unit Start-Up Unit Start-Up ProceduresUnit Startup Toxic Hazards Live Electrical ComponentsSeasonal Unit Start-Up ModeUnit Shutdown Unit Shutdown ProceduresOil Pump Heater Operation Seasonal Unit ShutdownDaily Maintenance and Checks Periodic MaintenanceMoisture Contamination Record Keeping FormsNormal Chiller Operating Characteristics Weekly MaintenanceHazardous Voltage w/Capacitors Every 3 MonthsAnnual Maintenance Off-Season MaintenanceOil Change Procedure Oil MaintenanceHeater Damage Compressor Oil ChangeReplacing Oil Filter Oil Filter ReplacementOil Supply System Problems MaintenanceOther Maintenance Requirements Hazardous Voltage w/ CapacitorsFront View with Refrigerant Pump Rotary valve in drain positionRefrigerant Charge Contains RefrigerantLeak Testing Recovery and Recycle ConnectionsCleaning the Condenser Proper Water TreatmentUnit Corrosion Damage Cleaning the EvaporatorControl Settings Adjustments Unit Preparation Purge System103 104 105 106 107 108 109 110 111 112 113 114 115 Trane
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