American Standard CH530 External Chilled Water Setpoint Ecws, External Current Limit Setpoint

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Control System Components

External Chilled Water

Setpoint (ECWS)

The External Chilled Water Setpoint allows the chilled water setpoint to be changed from a remote location. The External Chilled Water Setpoint is found on 1A16 J2-5 to J2-6 (Ground). 2-10 vdc and 4-20 ma corresponds to a default 34°F to 65°F (-17.8 to 18.3°C) adjustable via service tool.

WPSR (WFC Water Pressure Sensing Option)

External Current Limit Setpoint

The External Current Limit is an option that allows the current limit setpoint to be changed from a remote location. The External Limit Setpoint is found on 1A16 J2-2 to J2-3 (ground), 2-10 vdc and 4-20 ma each correspond to a 40 to 100 percent RLA range. UCP limits the maximum ECLS to 100 percent.

Default 40 to 100%, adjustable via service tool.

1A21 Optional Dual

WPSR = WFC

Signal #1

Evaporator Differential

Not for field use

Analog Input or output

 

 

Water Pressure

 

Module

 

 

 

 

1A21 Optional Dual

WPSR = WFC

Signal #2

Condenser Differential

Not for field use

Analog Input or output

 

 

Water Pressure

 

Module

 

 

 

 

Module Characteristics

1A1, 1A2 Power Supply :

Unit Control Power Supply Module Converts 27 vac to 24 vdc.

Power Input Voltage: 23VRMS minimum, 27VRMS Nominal, 30VRMS maximum

Frequency: 50-60 Hz

Current: Full load 27 VAC – 4.30 A (RMS)

Inrush 27 VAC (RMS) ~ 30A (RMS)

Power Output: Class II Voltage 24 VDC, Rated Current 2.44 Amps.

Fused at 3 amps (FUS01513)

1A3, 1A5, 1A10 Dual Relay Output modules :

Relay #1 J2-1 NO, J2-2 NC, J2-3 common

Relay #2 J2 4 NO, J2-5 NC, J2-6 common

Relay Outputs at 120 VAC: 7.2 Amps resistive, 2.88 Amps pilot duty, 1/3 HP, 7.2 FLA at 240 VAC: 5 Amps general purpose, 14 - 26 AWG with a maximum of two 14 AWG.

Power, 24 +/- 10 percent VDC, 60 mA maximum, Trane IPC3 protocol. J1-1 +24VDC, J1-2 Ground, J1-3 COMM + J1-4 COMM -

1A4, 1A6 Dual High Voltage Binary input module:

Binary Input Signal #1 J2-1 to 2

Binary Input Signal #2 J3-1 to 2

High Voltage Binary Input: Off

Voltage: 0 to 40 VAC RMS , On

Voltage: 70 to 276 VAC RMS

Input is not polarity sensitive (Hot and neutral can be switched), Input impedance 130K to 280K ohms

14 - 26 AWG with a maximum of two

14 AWG

Power, 24 +/- 10 percent VDC, 20 mA maximum. Trane IPC3 protocol. J1-1 +24VDC, J1-2 Ground, J1-3 COMM +, J1-4 COMM -

1A7 High Power Output Module Relay contacts at 120 VAC:

16 amps resistive, 6.4 amps,pilot duty, 1 HP

J2-14-26 awg witha maximum of two 14 awg

J2-1 J2-2 no, J2-3 NC, J2-4 com

CDHF-SVU01C-EN

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Contents X39640670030CDHF-SVU01C-EN Read these carefully Contents Literature change General InformationAbout this manual Unit NameplateGeneral Information = 560 3 stage 935 2 stage Y = 500 3 stage 835 2 stage Control Optional Packages Commonly Used AcronymsGeneral Duplex unit components front view OverviewGeneral Duplex unit components 2 stage compressor Compressor 1 or 2 2 Stage Cooling CyclePressure enthalpy curve 3 stage compressor Pressure enthalpy curve 2 stage compressor DynaView Human Interface TechView Chiller Service ToolSoftware Operation Overview Diagram Power Up DiagramSoftware States Figure Timeline Text FiguresStaging Second Compressor On CDHE/F/G sequence of operation auto to runningSatisfied Setpoint Staging Second Compressor OffCDHF/G sequence of operation lead 1/lag CDHE/F/G sequence of operation lead 2 lag Fixed Sequence Compressor 2 / CompressorCDHF/G sequence of operation equalize starts and hours Sequencing Balanced Starts and HoursCDHF/G sequence of operation combined start Simultaneous Compressor Start/ StopRestart Inhibit Restart Inhibit Start to Start Time SettingRestart Inhibit Free Starts Clear Restart InhibitOil and Refrigerant Pump Surface TemperaturesOil refrigerant pump circuit 1 or 20 100 percent RLA Base Loading Control AlgorithmGeneral Information Sequence of operation ice making running to ice making Ice Machine ControlHot Water control Control Panel Devices and Unit Mounted Devices Unit Control Panel UCPUnit Control Panel UCP User-defined language support Variable water flow through the evaporatorDynaView main processor Operator InterfaceOperator Interface How It Works Chiller Stop Prevention/Inhibit FeatureTop Level Mode Description System Reset Reference Circuit Operating Mode Chiller Operating ModeMain Screen Main Screen Data Fields TableDiagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Reports Report MenuReport name Circuit Evaporator Report name System EvaporatorReport name System Condenser Report name Circuit CondenserReport name System Ashrae Chiller Log Historic Diagnostics LogHeader Screen Setting Tab screens provides a userChiller Feature SettingsCircuit Mode Overrides System Mode OverridesDisplay Settings PurgeOperator Interface Operator Interface Operator Interface Operator Interface Operator Interface Inter Processor Communications IPC3 Interprocessor CommunicationIPC3 Definitions Bus Management BindingControl panel components layout Control System ComponentsControl System Components Control Panel Devices Head Relief Request Output Machine Shutdown Manual Reset MMRMaximum Capacity Relay Compressor Running RelayExop Refrigerant Monitor Input 1A17Cdrp Condenser Refrigerant Pressure Output Trmm TRM4 Tracer Comm 4 interfaceEpro Enhanced Protection Cdrp Refrigerant Pressure Output Option 1A15 Temperature basedCondenser Pressure Output Pressure basedRefrigerant Differential Pressure Indication Output Percent RLA Output Gbas Generic Building Automation SystemExternal Chilled Water Setpoint Ecws Module CharacteristicsExternal Current Limit Setpoint Wpsr WFC Water Pressure Sensing Option1A13, 1A18, 1A19, 1A20 Dual Binary input module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A14 Communication interface Module 1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module Recommended Length to Run external Output signalsAnalog Input Unit mounted devices Control System Components Control System Components Electrical Sequence Control Sequence of OperationUCP and Wye-Delta Starter Control Circuits Delay time 200 msec. Opens 2K1 Control Sequence of Operation Test and start timing sequence Control Sequence OperationAFD Machine Protection Adaptive Control Momentary Power Loss MPL ProtectionOverload trip time versus percent RLA Current Overload ProtectionCurrent Limit Protection Phase Loss ProtectionReverse Rotation Protection SoftLoading Differential to Start or StopMinimum and Maximum Capacity Limit Evaporator Limit Leaving Water Temperature CutoutHead Relief Relay Low Refrigerant Temperature CutoutCutout strategy Condenser Limit Restart Inhibit High Vacuum Lockout Oil Temperature Control Outdoor Air Temperature Controls Chilled Water Reset CWRMaximum Reset Return WaterDegrees of Reset Values for start reset typesConstant Return EquationOutdoor air temperature versus degrees of reset Reset RatioReset function for return CWR Reset Ratio = 50% Return CWR Unit Startup Unit Start-Up ProceduresDaily Unit Start-Up Toxic Hazards Live Electrical ComponentsSeasonal Unit Start-Up ModeUnit Shutdown Unit Shutdown ProceduresOil Pump Heater Operation Seasonal Unit ShutdownDaily Maintenance and Checks Periodic MaintenanceMoisture Contamination Record Keeping FormsNormal Chiller Operating Characteristics Weekly MaintenanceHazardous Voltage w/Capacitors Every 3 MonthsAnnual Maintenance Off-Season MaintenanceOil Change Procedure Oil MaintenanceHeater Damage Compressor Oil ChangeReplacing Oil Filter Oil Filter ReplacementOil Supply System Problems MaintenanceOther Maintenance Requirements Hazardous Voltage w/ CapacitorsFront View with Refrigerant Pump Rotary valve in drain positionRefrigerant Charge Contains RefrigerantLeak Testing Recovery and Recycle ConnectionsCleaning the Condenser Proper Water TreatmentControl Settings Adjustments Cleaning the EvaporatorUnit Corrosion Damage Unit Preparation Purge System103 104 105 106 107 108 109 110 111 112 113 114 115 Trane