American Standard CH530 manual Evaporator Limit, Leaving Water Temperature Cutout

Page 76

Machine Protection

and Adaptive

Control

Evaporator Limit

Evaporator refrigerant temperature is continuously monitored to provide a limit function that prevents low refrigerant temperature trips which allows the chiller to continue to run at a reduced load instead of tripping off at the Low Evaporator Refrigerant Temperature Cutout Setpoint (LRTC).

Evaporator limit could occur with an initial pull down of a loop where the Condenser is colder than the Evaporator (Inverted Start), the Evaporator refrigerant temperature may drop below the Low Refrigerant Temperature Cutout (LRTC). This limit prevents the unit from shutting down on a diagnostic during this type of pulldown. Another example is a Chiller that is low on refrigerant charge will run with low Evaporator refrigerant temperatures. This limit allows the chiller to continue to run at a reduced load.

76

Evaporator Limit uses the Evaporator Refrigerant Temperature sensor in a PID algorithm (Similar to the Leaving Water Temperature control) that allows the chiller to run at the LRTC + 2 degree F.

When actively limiting machine control “Evaporator Temperature Limit” will be displayed as a sub- operating mode.

Leaving Water Temperature Cutout

Leaving water temperature cutout is a safety control that protects the chiller from damage caused by water freezing in the evaporator. The cutout setpoint is factory set however is adjustable with the Service tool.

The “Leaving Water Temperature Cutout Setpoint” is independently adjustable from the chilled water setpoint and factory set. Shutdown of the compressor due to violation of the Leaving Water Temperature

Cutout results in an automatically resettable diagnostic (MAR). The DynaViewOperating Mode indicates when the “Leaving Water Temperature Cutout Setpoint” conflicts with the chilled water temperature setpoint by a message on the display. The “Leaving Water Temperature Cutout Setpoint” and chilled water setpoint, both active and front panel, are separated by a minimum of 1.7°F. See Cutout Strategy, Figure 27. When either difference is violated, the UCP does not permit the above differences to be violated and the display exhibits a message to that effect and remains at the last valid setpoint. After violation of the “Leaving Water Temperature Cutout Setpoint” for 30°F seconds the chiller will shutdown and indicate a diagnostic.

CDHF-SVU01C-EN

Image 76
Contents X39640670030CDHF-SVU01C-EN Read these carefully Contents General Information Literature changeAbout this manual Unit NameplateGeneral Information = 560 3 stage 935 2 stage Y = 500 3 stage 835 2 stage Commonly Used Acronyms Control Optional PackagesOverview General Duplex unit components front viewGeneral Duplex unit components 2 stage compressor Cooling Cycle Compressor 1 or 2 2 StagePressure enthalpy curve 3 stage compressor Pressure enthalpy curve 2 stage compressor TechView Chiller Service Tool DynaView Human InterfacePower Up Diagram Software Operation Overview DiagramSoftware States Figure Timeline Text FiguresCDHE/F/G sequence of operation auto to running Staging Second Compressor OnStaging Second Compressor Off Satisfied SetpointCDHF/G sequence of operation lead 1/lag Fixed Sequence Compressor 2 / Compressor CDHE/F/G sequence of operation lead 2 lagSequencing Balanced Starts and Hours CDHF/G sequence of operation equalize starts and hoursSimultaneous Compressor Start/ Stop CDHF/G sequence of operation combined startRestart Inhibit Start to Start Time Setting Restart InhibitRestart Inhibit Free Starts Clear Restart InhibitSurface Temperatures Oil and Refrigerant PumpOil refrigerant pump circuit 1 or Base Loading Control Algorithm 20 100 percent RLAGeneral Information Ice Machine Control Sequence of operation ice making running to ice makingHot Water control Control Panel Devices and Unit Mounted Devices Unit Control Panel UCPUnit Control Panel UCP Variable water flow through the evaporator User-defined language supportOperator Interface DynaView main processorOperator Interface Chiller Stop Prevention/Inhibit Feature How It WorksTop Level Mode Description System Reset Reference Chiller Operating Mode Circuit Operating ModeMain Screen Main Screen Data Fields TableDiagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Report Menu ReportsReport name System Evaporator Report name Circuit EvaporatorReport name System Condenser Report name Circuit CondenserHistoric Diagnostics Log Report name System Ashrae Chiller LogSetting Tab screens provides a user Header ScreenFeature Settings ChillerSystem Mode Overrides Circuit Mode OverridesDisplay Settings PurgeOperator Interface Operator Interface Operator Interface Operator Interface Operator Interface Interprocessor Communication Inter Processor Communications IPC3IPC3 Definitions Bus Management BindingControl System Components Control panel components layoutControl System Components Control Panel Devices Machine Shutdown Manual Reset MMR Head Relief Request OutputMaximum Capacity Relay Compressor Running RelayRefrigerant Monitor Input 1A17 ExopCdrp Condenser Refrigerant Pressure Output Trmm TRM4 Tracer Comm 4 interfaceEpro Enhanced Protection Temperature based Cdrp Refrigerant Pressure Output Option 1A15Condenser Pressure Output Pressure basedRefrigerant Differential Pressure Indication Output Gbas Generic Building Automation System Percent RLA OutputModule Characteristics External Chilled Water Setpoint EcwsExternal Current Limit Setpoint Wpsr WFC Water Pressure Sensing Option1A13, 1A18, 1A19, 1A20 Dual Binary input module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A14 Communication interface Module 1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module Recommended Length to Run external Output signalsAnalog Input Unit mounted devices Control System Components Control System Components Electrical Sequence Control Sequence of OperationUCP and Wye-Delta Starter Control Circuits Delay time 200 msec. Opens 2K1 Control Sequence of Operation Control Sequence Operation Test and start timing sequenceAFD Momentary Power Loss MPL Protection Machine Protection Adaptive ControlCurrent Overload Protection Overload trip time versus percent RLACurrent Limit Protection Phase Loss ProtectionReverse Rotation Protection SoftLoading Differential to Start or StopMinimum and Maximum Capacity Limit Leaving Water Temperature Cutout Evaporator LimitLow Refrigerant Temperature Cutout Head Relief RelayCutout strategy Condenser Limit Restart Inhibit High Vacuum Lockout Oil Temperature Control Controls Chilled Water Reset CWR Outdoor Air TemperatureMaximum Reset Return WaterValues for start reset types Degrees of ResetConstant Return EquationReset Ratio Outdoor air temperature versus degrees of resetReset function for return CWR Reset Ratio = 50% Return CWR Unit Startup Unit Start-Up ProceduresDaily Unit Start-Up Live Electrical Components Toxic HazardsSeasonal Unit Start-Up ModeUnit Shutdown Procedures Unit ShutdownOil Pump Heater Operation Seasonal Unit ShutdownPeriodic Maintenance Daily Maintenance and ChecksMoisture Contamination Record Keeping FormsWeekly Maintenance Normal Chiller Operating CharacteristicsHazardous Voltage w/Capacitors Every 3 MonthsOff-Season Maintenance Annual MaintenanceOil Maintenance Oil Change ProcedureHeater Damage Compressor Oil ChangeOil Filter Replacement Replacing Oil FilterMaintenance Oil Supply System ProblemsOther Maintenance Requirements Hazardous Voltage w/ CapacitorsRotary valve in drain position Front View with Refrigerant PumpContains Refrigerant Refrigerant ChargeRecovery and Recycle Connections Leak TestingCleaning the Condenser Proper Water TreatmentControl Settings Adjustments Cleaning the EvaporatorUnit Corrosion Damage Purge System Unit Preparation103 104 105 106 107 108 109 110 111 112 113 114 115 Trane