American Standard CH530 manual Periodic Maintenance, Moisture Contamination, Record Keeping Forms

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Periodic Maintenance

Overview

This section describes the basic chiller preventive maintenance procedures, and recommends the intervals at which these procedures should be performed. Use of a periodic maintenance program is important to ensure the best possible performance and efficiency from a CenTraVac® chiller.

Recommended purge maintenance procedures for the EarthWise Purge unit are covered by PRGD-SVU01A- EN or the latest revision which can be obtained at the nearest Trane office.

Record Keeping Forms

An important aspect of the chiller maintenance program is the regular completion of records. Provided at the end of this manual are copies of the “Annual Inspection Check List and Report”, “CenTraVac Commissioning Checklist and a ‘‘Start-Up Report’’ with a TechView settings record. When filled out

accurately by the machine operator, the completed logs can be reviewed to identify any developing trends in the chiller’s operating conditions.

For example, if the machine operator notices a gradual increase in condensing pressure during a month’s time, he can systematically check, then correct the possible cause(s) of this condition (fouled condenser tubes, noncondensable in the system, etcetera)

Daily Maintenance and Checks

[ ] Check the chiller’s evaporator and condenser pressures, oil tank pressure, differential oil pressure and discharge oil pressure. Compare the readings with the values provided in the Normal Chiller Operating Characteristics table.

IMPORTANT: IT IS HIGHLY RECOMMENDED THAT THE OPERATING LOG BE COMPLETED ON A DAILY BASIS.

CAUTION

Moisture Contamination!

IF FREQUENT PURGING IS REQUIRED, MONITOR PURGE PUMPOUT RATE, IDENTIFY AND CORRECT SOURCE OF AIR OR WATER LEAK AS SOON AS POSSIBLE. Failure to do so can shorten chiller life expectancy, due to moisture contamination caused by leakage.

[ ] Check the oil level in the chiller oil sump using the two sight glasses provided in the oil sump head. When the unit is operating, the oil level should be visible in the lower sight glass.

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Contents X39640670030CDHF-SVU01C-EN Read these carefully Contents General Information Literature changeAbout this manual Unit NameplateGeneral Information = 560 3 stage 935 2 stage Y = 500 3 stage 835 2 stage Commonly Used Acronyms Control Optional PackagesOverview General Duplex unit components front viewGeneral Duplex unit components 2 stage compressor Cooling Cycle Compressor 1 or 2 2 StagePressure enthalpy curve 3 stage compressor Pressure enthalpy curve 2 stage compressor TechView Chiller Service Tool DynaView Human InterfacePower Up Diagram Software Operation Overview DiagramSoftware States Figure Timeline Text FiguresCDHE/F/G sequence of operation auto to running Staging Second Compressor OnStaging Second Compressor Off Satisfied SetpointCDHF/G sequence of operation lead 1/lag Fixed Sequence Compressor 2 / Compressor CDHE/F/G sequence of operation lead 2 lagSequencing Balanced Starts and Hours CDHF/G sequence of operation equalize starts and hoursSimultaneous Compressor Start/ Stop CDHF/G sequence of operation combined startRestart Inhibit Start to Start Time Setting Restart InhibitRestart Inhibit Free Starts Clear Restart InhibitSurface Temperatures Oil and Refrigerant PumpOil refrigerant pump circuit 1 or Base Loading Control Algorithm 20 100 percent RLAGeneral Information Ice Machine Control Sequence of operation ice making running to ice makingHot Water control Unit Control Panel UCP Unit Control Panel UCPControl Panel Devices and Unit Mounted Devices Variable water flow through the evaporator User-defined language supportOperator Interface DynaView main processorOperator Interface Chiller Stop Prevention/Inhibit Feature How It WorksTop Level Mode Description System Reset Reference Chiller Operating Mode Circuit Operating ModeMain Screen Main Screen Data Fields TableDiagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Report Menu ReportsReport name System Evaporator Report name Circuit EvaporatorReport name System Condenser Report name Circuit CondenserHistoric Diagnostics Log Report name System Ashrae Chiller LogSetting Tab screens provides a user Header ScreenFeature Settings ChillerSystem Mode Overrides Circuit Mode OverridesDisplay Settings PurgeOperator Interface Operator Interface Operator Interface Operator Interface Operator Interface Interprocessor Communication Inter Processor Communications IPC3IPC3 Definitions Bus Management BindingControl System Components Control panel components layoutControl System Components Control Panel Devices Machine Shutdown Manual Reset MMR Head Relief Request OutputMaximum Capacity Relay Compressor Running RelayRefrigerant Monitor Input 1A17 ExopEpro Enhanced Protection Trmm TRM4 Tracer Comm 4 interfaceCdrp Condenser Refrigerant Pressure Output Temperature based Cdrp Refrigerant Pressure Output Option 1A15Condenser Pressure Output Pressure basedRefrigerant Differential Pressure Indication Output Gbas Generic Building Automation System Percent RLA OutputModule Characteristics External Chilled Water Setpoint EcwsExternal Current Limit Setpoint Wpsr WFC Water Pressure Sensing Option1A14 Communication interface Module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A13, 1A18, 1A19, 1A20 Dual Binary input module Analog Input Recommended Length to Run external Output signals1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module Unit mounted devices Control System Components Control System Components UCP and Wye-Delta Starter Control Circuits Control Sequence of OperationElectrical Sequence Delay time 200 msec. Opens 2K1 Control Sequence of Operation Control Sequence Operation Test and start timing sequenceAFD Momentary Power Loss MPL Protection Machine Protection Adaptive ControlCurrent Overload Protection Overload trip time versus percent RLAReverse Rotation Protection Phase Loss ProtectionCurrent Limit Protection Minimum and Maximum Capacity Limit Differential to Start or StopSoftLoading Leaving Water Temperature Cutout Evaporator LimitLow Refrigerant Temperature Cutout Head Relief RelayCutout strategy Condenser Limit Restart Inhibit High Vacuum Lockout Oil Temperature Control Controls Chilled Water Reset CWR Outdoor Air TemperatureMaximum Reset Return WaterValues for start reset types Degrees of ResetConstant Return EquationReset Ratio Outdoor air temperature versus degrees of resetReset function for return CWR Reset Ratio = 50% Return CWR Daily Unit Start-Up Unit Start-Up ProceduresUnit Startup Live Electrical Components Toxic HazardsSeasonal Unit Start-Up ModeUnit Shutdown Procedures Unit ShutdownOil Pump Heater Operation Seasonal Unit ShutdownPeriodic Maintenance Daily Maintenance and ChecksMoisture Contamination Record Keeping FormsWeekly Maintenance Normal Chiller Operating CharacteristicsHazardous Voltage w/Capacitors Every 3 MonthsOff-Season Maintenance Annual MaintenanceOil Maintenance Oil Change ProcedureHeater Damage Compressor Oil ChangeOil Filter Replacement Replacing Oil FilterMaintenance Oil Supply System ProblemsOther Maintenance Requirements Hazardous Voltage w/ CapacitorsRotary valve in drain position Front View with Refrigerant PumpContains Refrigerant Refrigerant ChargeRecovery and Recycle Connections Leak TestingCleaning the Condenser Proper Water TreatmentUnit Corrosion Damage Cleaning the EvaporatorControl Settings Adjustments Purge System Unit Preparation103 104 105 106 107 108 109 110 111 112 113 114 115 Trane