American Standard CH530 manual Rotary valve in drain position, Front View with Refrigerant Pump

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Maintenance

DO NOT LEAVE GREASE FITTINGS INSTALLED.

If grease fittings have been used for this procedure then they MUST BE REMOVED before returning the unit to service. Grease fittings are not vacuum-tight and will become a leak path.

and the other on the bottom of the operator base. Use the same procedure as described above, except that it will be necessary to temporarily disconnect the vane actuators from the tang operator arms in order to test for a “hydraulically locked” condition.

The oil valve block rotary valve uses dual O-Rings to seal to atmosphere. These should be manually lubricated by removing the pipe plug at the valve lubrication port and placing a few drops of Trane OIL00022 in the cavity. Be sure to reinstall the pipe plug when lubrication is completed.

9.Using a clean wooden dowel or other similar tool, remove excess grease from the remaining open lubrication port.

10.Clean and then lightly coat the threads of the plug with Rheolube grease and re-install it into the lubrication port. Tighten the plug to hand tight plus 1/4 to 1/2 turn.

11.Before reconnecting the vane linkage, grasp the tang operator arm and manually operate the vane assembly. If it is now difficult to move, then the tang operator may have become “hydraulically locked” because of excess grease in the assembly. This situation could cause damage to the o-rings of the assembly. If this occurs then remove one of the lubrication plugs, remove some of the grease, then re-install the plug.

12.Reconnect the linkage to the tang operator arm. Ensure the spacer washers between the linkage and the arm are properly placed and that the assembly does not bind. Re-install any insulation that was cut or removed. The unit may be restarted.

To service the 1st and 2nd stage tang operators on CDHF extended capacity chillers with 1470 or 1720 compressors.

The 1st and 2nd stage rotary inlet guide vane tang operators of the extended capacity chillers also require periodic lubrication, at least annually, with R123 compatible Rheolube grease. These actuators have two 1/8" NPT plugs located 180 degrees apart, with one on the top

Figure 37. Rotary valve in drain position

Front View with Refrigerant Pump

98	CDHF-SVU01C-EN

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Contents X39640670030CDHF-SVU01C-EN Read these carefully Contents About this manual General InformationLiterature change Unit NameplateGeneral Information = 560 3 stage 935 2 stage Y = 500 3 stage 835 2 stage Commonly Used Acronyms Control Optional PackagesOverview General Duplex unit components front viewGeneral Duplex unit components 2 stage compressor Cooling Cycle Compressor 1 or 2 2 StagePressure enthalpy curve 3 stage compressor Pressure enthalpy curve 2 stage compressor TechView Chiller Service Tool DynaView Human InterfaceSoftware States Figure Power Up DiagramSoftware Operation Overview Diagram Timeline Text FiguresCDHE/F/G sequence of operation auto to running Staging Second Compressor OnStaging Second Compressor Off Satisfied SetpointCDHF/G sequence of operation lead 1/lag Fixed Sequence Compressor 2 / Compressor CDHE/F/G sequence of operation lead 2 lagSequencing Balanced Starts and Hours CDHF/G sequence of operation equalize starts and hoursSimultaneous Compressor Start/ Stop CDHF/G sequence of operation combined startRestart Inhibit Free Starts Restart Inhibit Start to Start Time SettingRestart Inhibit Clear Restart InhibitSurface Temperatures Oil and Refrigerant PumpOil refrigerant pump circuit 1 or Base Loading Control Algorithm 20 100 percent RLAGeneral Information Ice Machine Control Sequence of operation ice making running to ice makingHot Water control Unit Control Panel UCP Unit Control Panel UCPControl Panel Devices and Unit Mounted Devices Variable water flow through the evaporator User-defined language supportOperator Interface DynaView main processorOperator Interface Chiller Stop Prevention/Inhibit Feature How It WorksTop Level Mode Description System Reset Reference Main Screen Chiller Operating ModeCircuit Operating Mode Main Screen Data Fields TableDiagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Report Menu ReportsReport name System Condenser Report name System EvaporatorReport name Circuit Evaporator Report name Circuit CondenserHistoric Diagnostics Log Report name System Ashrae Chiller LogSetting Tab screens provides a user Header ScreenFeature Settings ChillerDisplay Settings System Mode OverridesCircuit Mode Overrides PurgeOperator Interface Operator Interface Operator Interface Operator Interface Operator Interface IPC3 Definitions Bus Management Interprocessor CommunicationInter Processor Communications IPC3 BindingControl System Components Control panel components layoutControl System Components Control Panel Devices Maximum Capacity Relay Machine Shutdown Manual Reset MMRHead Relief Request Output Compressor Running RelayRefrigerant Monitor Input 1A17 ExopEpro Enhanced Protection Trmm TRM4 Tracer Comm 4 interfaceCdrp Condenser Refrigerant Pressure Output Condenser Pressure Output Temperature basedCdrp Refrigerant Pressure Output Option 1A15 Pressure basedRefrigerant Differential Pressure Indication Output Gbas Generic Building Automation System Percent RLA OutputExternal Current Limit Setpoint Module CharacteristicsExternal Chilled Water Setpoint Ecws Wpsr WFC Water Pressure Sensing Option1A14 Communication interface Module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A13, 1A18, 1A19, 1A20 Dual Binary input module Analog Input Recommended Length to Run external Output signals1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module Unit mounted devices Control System Components Control System Components UCP and Wye-Delta Starter Control Circuits Control Sequence of OperationElectrical Sequence Delay time 200 msec. Opens 2K1 Control Sequence of Operation Control Sequence Operation Test and start timing sequenceAFD Momentary Power Loss MPL Protection Machine Protection Adaptive ControlCurrent Overload Protection Overload trip time versus percent RLAReverse Rotation Protection Phase Loss ProtectionCurrent Limit Protection Minimum and Maximum Capacity Limit Differential to Start or StopSoftLoading Leaving Water Temperature Cutout Evaporator LimitLow Refrigerant Temperature Cutout Head Relief RelayCutout strategy Condenser Limit Restart Inhibit High Vacuum Lockout Oil Temperature Control Maximum Reset Controls Chilled Water Reset CWROutdoor Air Temperature Return WaterConstant Return Values for start reset typesDegrees of Reset EquationReset Ratio Outdoor air temperature versus degrees of resetReset function for return CWR Reset Ratio = 50% Return CWR Daily Unit Start-Up Unit Start-Up ProceduresUnit Startup Seasonal Unit Start-Up Live Electrical ComponentsToxic Hazards ModeOil Pump Heater Operation Unit Shutdown ProceduresUnit Shutdown Seasonal Unit ShutdownMoisture Contamination Periodic MaintenanceDaily Maintenance and Checks Record Keeping FormsHazardous Voltage w/Capacitors Weekly MaintenanceNormal Chiller Operating Characteristics Every 3 MonthsOff-Season Maintenance Annual MaintenanceHeater Damage Oil MaintenanceOil Change Procedure Compressor Oil ChangeOil Filter Replacement Replacing Oil FilterOther Maintenance Requirements MaintenanceOil Supply System Problems Hazardous Voltage w/ CapacitorsRotary valve in drain position Front View with Refrigerant PumpContains Refrigerant Refrigerant ChargeCleaning the Condenser Recovery and Recycle ConnectionsLeak Testing Proper Water TreatmentUnit Corrosion Damage Cleaning the EvaporatorControl Settings Adjustments Purge System Unit Preparation103 104 105 106 107 108 109 110 111 112 113 114 115 Trane