American Standard CH530 manual Off-Season Maintenance, Annual Maintenance

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Periodic Maintenance

[ ] Complete all recommended quarterly maintenance procedures.

[ ] Lubricate the vane control linkage bearings, ball joints, and pivot points; as needed a few drops of light machine oil (SAE-20) is sufficient.

[ ] Lubricate vane operator tang o-rings as described in the maintenance section.

[ ] Lubricate the oil filter shutoff valve o-rings by removing the pipe plug and adding several drops of Trane OIL00022. Replace plug.

[ ] Drain the contents of the rupture disc and purge discharge ventline drip-leg, into an evacuated waste

container minimally and more often if the purge is operated excessively.

Also, apply one or two drops of oil on the vane operator shaft and spread it into a very light film; this will protect the shaft from moisture and rust.

Off-Season Maintenance

During those periods of time when the chiller is not operated, be sure the control panel is energized. This is to keep the purge operational, the oil heater warm and will also keep air out of the machine.

Annual Maintenance

Shut down the chiller once each year to check the items listed ; a more detailed inspection checklist is

provided on the ‘‘Annual Inspection Checklist and Report’’ illustrated in this manual.

[ ] Perform the annual maintenance procedures referred to in the Maintenance Section of the purge manual.

[ ] Use an ice water bath to verify that the accuracy of the evaporator refrigerant temperature sensor (4R10) is still within tolerance (+ or - 2.0° at 32°F (1° at 0°C)). If the evaporator refrigerant temperature displayed on the UCP’s read-out is outside this 4- degree tolerance range, replace the sensor.

Note: If the sensor is exposed to temperature extremes outside its normal operating range (0°F to 90°F) (- 18°C to 32°C), check its accuracy at six-month intervals.

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Contents X39640670030CDHF-SVU01C-EN Read these carefully Contents About this manual General InformationLiterature change Unit NameplateGeneral Information = 560 3 stage 935 2 stage Y = 500 3 stage 835 2 stage Commonly Used Acronyms Control Optional PackagesOverview General Duplex unit components front viewGeneral Duplex unit components 2 stage compressor Cooling Cycle Compressor 1 or 2 2 StagePressure enthalpy curve 3 stage compressor Pressure enthalpy curve 2 stage compressor TechView Chiller Service Tool DynaView Human InterfaceSoftware States Figure Power Up DiagramSoftware Operation Overview Diagram Timeline Text FiguresCDHE/F/G sequence of operation auto to running Staging Second Compressor OnStaging Second Compressor Off Satisfied SetpointCDHF/G sequence of operation lead 1/lag Fixed Sequence Compressor 2 / Compressor CDHE/F/G sequence of operation lead 2 lagSequencing Balanced Starts and Hours CDHF/G sequence of operation equalize starts and hoursSimultaneous Compressor Start/ Stop CDHF/G sequence of operation combined startRestart Inhibit Free Starts Restart Inhibit Start to Start Time SettingRestart Inhibit Clear Restart InhibitSurface Temperatures Oil and Refrigerant PumpOil refrigerant pump circuit 1 or Base Loading Control Algorithm 20 100 percent RLAGeneral Information Ice Machine Control Sequence of operation ice making running to ice makingHot Water control Control Panel Devices and Unit Mounted Devices Unit Control Panel UCPUnit Control Panel UCP Variable water flow through the evaporator User-defined language supportOperator Interface DynaView main processorOperator Interface Chiller Stop Prevention/Inhibit Feature How It WorksTop Level Mode Description System Reset Reference Main Screen Chiller Operating ModeCircuit Operating Mode Main Screen Data Fields TableDiagnostic Screen Back button provides navigation back to the chiller screen Operator Interface Report Menu ReportsReport name System Condenser Report name System EvaporatorReport name Circuit Evaporator Report name Circuit CondenserHistoric Diagnostics Log Report name System Ashrae Chiller LogSetting Tab screens provides a user Header ScreenFeature Settings ChillerDisplay Settings System Mode OverridesCircuit Mode Overrides PurgeOperator Interface Operator Interface Operator Interface Operator Interface Operator Interface IPC3 Definitions Bus Management Interprocessor CommunicationInter Processor Communications IPC3 BindingControl System Components Control panel components layoutControl System Components Control Panel Devices Maximum Capacity Relay Machine Shutdown Manual Reset MMRHead Relief Request Output Compressor Running RelayRefrigerant Monitor Input 1A17 ExopCdrp Condenser Refrigerant Pressure Output Trmm TRM4 Tracer Comm 4 interfaceEpro Enhanced Protection Condenser Pressure Output Temperature basedCdrp Refrigerant Pressure Output Option 1A15 Pressure basedRefrigerant Differential Pressure Indication Output Gbas Generic Building Automation System Percent RLA OutputExternal Current Limit Setpoint Module CharacteristicsExternal Chilled Water Setpoint Ecws Wpsr WFC Water Pressure Sensing Option1A13, 1A18, 1A19, 1A20 Dual Binary input module 1A8, 1A9, 1A11, 1A12 Quad Relay Output Status1A14 Communication interface Module 1A15, 1A16, 1A17, 1A21 Dual Analog Input/output Module Recommended Length to Run external Output signalsAnalog Input Unit mounted devices Control System Components Control System Components Electrical Sequence Control Sequence of OperationUCP and Wye-Delta Starter Control Circuits Delay time 200 msec. Opens 2K1 Control Sequence of Operation Control Sequence Operation Test and start timing sequenceAFD Momentary Power Loss MPL Protection Machine Protection Adaptive ControlCurrent Overload Protection Overload trip time versus percent RLACurrent Limit Protection Phase Loss ProtectionReverse Rotation Protection SoftLoading Differential to Start or StopMinimum and Maximum Capacity Limit Leaving Water Temperature Cutout Evaporator LimitLow Refrigerant Temperature Cutout Head Relief RelayCutout strategy Condenser Limit Restart Inhibit High Vacuum Lockout Oil Temperature Control Maximum Reset Controls Chilled Water Reset CWROutdoor Air Temperature Return WaterConstant Return Values for start reset typesDegrees of Reset EquationReset Ratio Outdoor air temperature versus degrees of resetReset function for return CWR Reset Ratio = 50% Return CWR Unit Startup Unit Start-Up ProceduresDaily Unit Start-Up Seasonal Unit Start-Up Live Electrical ComponentsToxic Hazards Mode Oil Pump Heater Operation Unit Shutdown Procedures Unit Shutdown Seasonal Unit ShutdownMoisture Contamination Periodic MaintenanceDaily Maintenance and Checks Record Keeping FormsHazardous Voltage w/Capacitors Weekly MaintenanceNormal Chiller Operating Characteristics Every 3 MonthsOff-Season Maintenance Annual MaintenanceHeater Damage Oil MaintenanceOil Change Procedure Compressor Oil ChangeOil Filter Replacement Replacing Oil FilterOther Maintenance Requirements MaintenanceOil Supply System Problems Hazardous Voltage w/ CapacitorsRotary valve in drain position Front View with Refrigerant PumpContains Refrigerant Refrigerant ChargeCleaning the Condenser Recovery and Recycle ConnectionsLeak Testing Proper Water TreatmentControl Settings Adjustments Cleaning the EvaporatorUnit Corrosion Damage Purge System Unit Preparation103 104 105 106 107 108 109 110 111 112 113 114 115 Trane