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25, 100, 15, 50 specifications
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Contents
Main
D Carousel Dryer - DC-1
Page
Table of Contents
1-1
2-1
3-1
4-1
5-1
6-1
A
B
C
D
E
F
G
Page
Page
Introduction
Purpose of the User Guide
How the Guide is Organized
1
Using the D Series as a Central Dryer
Your Responsibility as a User
ATTENTION: Read this so no one gets hurt
WARNING: Voltage hazard
How to Use the Lockout Device
Page
Description
What is the D Carousel Dryer?
Typical Applications
Typical Applications
How It Works
THE PROCESS (DRYING) CYCLE
The Cooling Cycle
The Regeneration Cycle
THE PROCESS (DRYING) CYCLE
How It Works
Specifications: D Carousel
DEHUMIDIFYING DRYERS D Small Series Carousel Dryers
Description
Description l 2-7
Specifications: D Carousel
Standard Base Plate IB02
Optional Base Plate IB01
OPTIONAL HOPPERS AND MOUNTING BRACKET
MOUNTING PATTERNS
Page
Installation
Unpacking the Boxes
1
2
3
Mounting Hardware:
Unpacking the Boxes
Preparing for Installation
1
Preparing for Installation
2
a Processing Machine
Tools for installation:
a Processing Machine
1
2
3
Page
Mounting the Hopper
1
2
Positioning the Dryer on the Floor
1
Page
Connecting the Main Power
Checking for Proper Air Flow
1
2
Checking for Proper Air Flow
3
4
Page
Connecting the Air Hoses
1
2
Connecting the Water Hoses
Connecting the RTD Probe
1
2
Connecting the Optional Setback RTD
1
Mounting a Loader on the Hopper
Testing The Installation
1
2
3
Page
Operation
The DC-1 Dryer Control Panel
Start and Stop Buttons
Increment/ Decrement Buttons
Acknowledge Alarm Button
Actual
Page
Setup Access Code Test Mode
History
4-4 l Operation
Hoff16
When supplied for central drying applications, these control functions are not
Control Function Descriptions
100
100 3
10 -----
16 On
4
150 120
6
145 250
7 57 8
-30 -40
9
0 0
400 C02
off C03
425 C04
10 C01
off C05
tim C07
20 C08
10 C06
off C11
off C09
off C10
off C13
off C12
off 1
off 3
off 2
off 4
off 5
off 6
off 8
off 7
off 9
off 10
off 11
off 13
off 12
off 14
off 15
off 16
Page
To Start Drying
1 2
3
To Stop Drying
Page
Setting the High Setpoint Limits
Maintenance
Preventative Maintenance Checklist
Whenever you change materials
Weekly, or as often as needed
Monthly
Every six months
Cleaning the Hopper
Cleaning the Process Filter
Cleaning the Regeneration Filter
Page
Page
Troubleshooting
6-2 l Troubleshooting
Before Beginning
1
alarm message.
2 3
was not fixed.
A Few Words of Caution
How to Identify the Cause of a
1
2
3
A1
A2
A3
When supplied for central drying applications, these shut down alarms are not
A4
A5
A6
A7
A8
A24
A36
A38
A39
A49
When supplied for central drying applications, these shut down alarms are not available.
A50
A51
A53
When supplied for central drying applications, these passive alarms are not available.
P1
P2
P3
P5
P6
P7
P8
P9
P10
P17
P23
P25
P26
P28
P30
Setback
1
2
3
Setback
Replacing Fuses
Checking Heater Solid State Relays
Checking or Replacing Temperature Sensors
Adjusting the Limit Switch
Page
Replacing the Heaters
Replacing the Heater
For D15, D25, and D50 Dryers
For D75 and D100 Dryers
Replacing the Desiccant Tanks
Refilling the Desiccant Tanks
Refilling the Desiccant Tank
10
11
Page
Were Here to Help
How to Contact Customer Service
Before You Call...
Equipment Guarantee
Performance Warranty
Warranty Limitations
Mounting the Dryer on a Floor Stand
a Mobile Floor Stand
Mounting the Dryer and Hopper on a Mobile Floor Stand
Installing an Aftercooler
1 2
3
4
Page
Cleaning the Aftercooler
Page
Cleaning the Aftercooler
Installing the Flow Control
Installing a Precooler
1 2 3
4
5
6
Installing a Precooler
7
8
Cleaning the Precooler
1
2
3
4
Cleaning the Precooler
Installing the Dew Point Sensor
1
2
3
4
What is the MDC?
Typical Applications
How Conveying Works
4
1
2
6
Specifications: MDC
A
MOBILE DRYING AND CONVEYING MDC Small Carousel Models
B
C D TLR Tube Loader
Specifications: MDC
When config- ured as a central dryer,the MDC option is not
Appendix l G-5
SPECIFICATION NOTES:
Unpacking the Boxes
1
2
Unpacking the Boxes
Preparing for Installation
1
2
Installing the MDC
installation:
Connecting Conveying Lines
1
2
3
Connecting the RTD Probe
Connecting the Demand Sensor
1
Connecting the Main Power
Connecting the Water Hoses
Page
To Start Conveying
To Stop Conveying
Transporting the MDC
Page
Cleaning the Vacuum Receiver
1
2
3
4
Cleaning the Dust Collector
1
2
3
4