Models 15, 25, 50, 75, and 100 with DC-1Controls
D Carousel Dryer - DC-1
U S E R G U I D E U G D 0 2 4 / 0 3 0
Date Manual Number: UGD024/0304 Serial Numbers
2-1 D e s c r i p t i o n
Table of Contents
1-1 I n t r o d u c t i o n
3-1 I n s t a l l a t i o n
i i l Ta b l e o f C o n t e n t s
4-1 O p e r a t i o n
5-1 M a i n t e n a n c e
BA p p e n d
6-1 Tr o u b l e s h o o t i n g
AA p p e n d i
DIAGNOSTICS
EAppendix
CA p p e n d i
DA p p e n d i
FAppendix
Ta b l e o f C o n t e n t s l
v i l Ta b l e o f C o n t e n t s
I n t r o d u c t i o n
Purpose of the User Guide
How the Guide is Organized
Central
Using the D Series as a Central Dr yer
Your Responsibility as a User
1 I n t r o d u c t i o n
AT T E N T I O N Read this so no one gets hurt
WARNING: Voltage hazard
How to Use the Lockout Device
1 I n t r o d u c t i o n
1 - 6 l I n t r o d u c t i o n
W h a t i s t h e D c a r o u s e l d r y e r ?
D e s c r i p t i o n
S E C T I O N
2 D e s c r i p t i o n
machine throat using the optional
What is the D Carousel Dr yer?
Typical Applications
Dryer and hopper on the processing
Central
Typical Applications c o n t i n u e d
Central
2 D e s c r i p t i o n
The Cooling Cycle
How It Works
The Regeneration Cycle
Central
How It Works c o n t i n u e d
Central
PROCESS COOLING REGENERATION
SPECIFICATION NOTES
Specifications: D Carousel
Dimensions inches cm
DEHUMIDIFYING DRYERS
OPTIONAL HOPPERS AND MOUNTING BRACKET
Specifications: D Carousel c o n t i n u e d
2 D e s c r i p t i o n
MOUNTING PATTERNS
2 - 8 l D e s c r i p t i o n
I n s t a l l a t i o n
3 I n s t a l l a t i o n
Unpacking the Boxes
Mounting Hardware
5 You are now ready to begin installation
t i o n
Preparing for Installation
Preparing for Installation c o n t i n u e d
3 D e s c r i p t i o n
Tools for installation
1Lift the hopper, support frame, and discharge assembly onto the process- ing machine throat. Use a hoist to lift the support frame and hopper. Position the frame and discharge assembly so that its bolt holes line up with the holes drilled in the throat. If hole patterns do not match, you can place a mounting adapter between the throat and the support frame
3 D e s c r i p t i o n
Tools for installation
3 D e s c r i p t i o n
Mounting the Hopper
Positioning the Dr yer on the Floor
Connecting the Main Power
I n s t a l l a t i o n l 3 - 1
Connecting the Main Power c o n t i n u e d
3 D e s c r i p t i o n
Central
Checking for Proper Air Flow
causing permanent damage
Return
Checking for Proper Air Flow c o n t i n u e d
Press the STOP button
Return Air Inlet
3 - 1 4 l I n s t a l l a t i o n
INSTALLATION NOTE: Models 50, 75, and
Checking for Proper Air Flow c o n t i n u e d
Secure hoses with clamps
Connecting the Air Hoses
Connecting the Water Hoses
3 D e s c r i p t i o n
Central
Connecting the RTD Probe
Connecting the Optional Setback RTD
Process RTD
Central
Testing The Installation
Mounting a Loader on the Hopper
3 D e s c r i p t i o n
4Press the START button
Testing The Installation continued
Central
5Press the STOP button
O p e r a t i o n
The DC - 1 Dr yer Control Panel
Central
4 O p e r a t i o n
Control Function Flow Chart
D Dr yer DC - 1 Control Functions
in the field
Central
Alarm
Central
Test Mode
F u n c t i o n
Control Function Descriptions
S c r e e n
1 CNTDRY
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
Central
Control Function Descriptions c o n t i n u e d
6 150
7 145
S c r e e n
Control Function Descriptions c o n t i n u e d
9 -30
F u n c t i o n
S c r e e n
Control Function Descriptions c o n t i n u e d
C 400 C02
C 425 C04
S c r e e n
S c r e e n
C tim C07
Control Function Descriptions c o n t i n u e d
F u n c t i o n
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
Central
S c r e e n
H off
Control Function Descriptions c o n t i n u e d
F u n c t i o n
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
H off
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
H off
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
H off
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
4 O p e r a t i o n
To Start Dr ying
Central
Central
To Start Dr ying continued
To Stop Dr ying
4 Press the START button
4 O p e r a t i o n
Using the Auto Start Countdown Function
Auto Start
C 400 C02
Setting the High Setpoint Limits
0 754
0 754
M a i n t e n a n c e
5 M a i n t e n a n c e
•Weekly, or as often as needed
Preventative Maintenance Checklist
•Whenever you change materials
•Monthly
Cleaning the Hopper
5 M a i n t e n a n c e
Cleaning the Process Filter
Cleaning the Regeneration Filter
Inspecting Hoses and Gaskets
Cleaning the Aftercooler Coils
Cleaning the Precooler Coils
2Tighten any loose hose clamps or fittings
5 - 6 l M a i n t e n a n c e
Tr o u b l e s h o o t i n g
Diagnose causes from the control panel
Before Beginning
2Address the alarm message and fix the problem
Diagnose causes from the front of the dryer
A Few Words of Caution
How to Identify the Cause of a Problem
Solution
Shut Down Alarms
Problem
Possible cause
Problem
Possible cause
Shut Down Alarms
Solution
Problem
Solution
Shut Down Alarms
Possible cause
Solution
Shut Down Alarms
Problem
Possible cause
Solution
Shut Down Alarms
Problem
Possible cause
Solution
Passive Alarms
Problem
Possible cause
Solution
Passive Alarms
Problem
P6 Regen High Temperature
Solution
Passive Alarms
Problem
Possible cause
Problem
Possible cause Solution
Passive Alarms
Solution
Passive Alarms
Problem
Possible cause
Screen
S e t b a c k
Central
To set-upsetback on the load rate option
Troubleshooting
Replacing Fuses
Fuse Blocks
Tr o u b l e s h o o t i n g l 6 - 1
Checking Heater Solid State Relays
Checking or Replacing Temperature Sensors
A d j u s t i n g t h e L i m i t S w i t c h
Replacing the Heaters
Regeneration Heater
Regeneration Heater c o n t i n u e d
Replacing the Heaters
2.5 63.5mm
Process Heater
Replacing the Heater
For D15, D25, and D50 Dryers
Central
Central
For D75 and D100 Dryers
Replacing the Heater
Process Heater
Troubleshooting
2 Remove the right side panel from the dryer
Refilling the Desiccant Tanks
Refilling the Desiccant Tank c o n t i n u e d
Troubleshooting
6 - 2 8 l Tr o u b l e s h o o t i n g
Before You Call
How to Contact Customer Ser vice
We’re Here to Help
From outside the United States, call:
Warranty Limitations
Equipment Guarantee
Performance Warranty
A - 2 l A p p e n d i
Mounting the Dr yer on a Floor Stand
Tools for installation
Phillips screwdriver Flathead screwdriver
Tools for installation
5/32” Allen wrench 3/8” and 9/16” wrench
Hoist and strap
2Bolt the hopper to the mobile floor stand. Using four 3/8”-16M 10 self-lockingbolts, fasten the hopper to the mobile floor stand
Installing an Aftercooler O p t i o n a l
C - 1 l A p p e n d i
A p p e n d i x l C -
Installing an Aftercooler O p t i o n a l
continued
3Remove the plastic aftercooler cover
Cleaning the Aftercooler
1 Stop the dryer and lockout the main power
continued
Cleaning the Aftercooler c o n t i n u e d
Cleaning the Aftercooler c o n t i n u e d
11Install the plastic aftercooler/precooler cover
Installing the Flow Control O p t i o n a l
1 Stop the dryer and lockout the main power
Installing a Precooler O p t i o n a l
installed on a D 15, 25, and 50 dryer
Installing a Precooler O p t i o n a l
Precooler installed on a D 15,
and 50 dryer without a flow control
3Remove the plastic precooler cover
Cleaning the Precooler
1Stop the dryer and lockout the main power
E - 3 l A p p e n d i
Cleaning the Precooler c o n t i n u e d
Installing the Dew Point Sensor
O p t i o n a l
What is the MDC?
Central
An aftercooler is required if
Typical Applications
Central
How Conveying Works
Central
Outlet - 2 in. dia. 5.1 cm
Specifications: MDC
Central
Inlet - 1.5 in. dia. 3.8 cm
Specifications MDC c o n t i n u e d
When config
SPECIFICATION NOTES
Central
Central
When configured as
Unpacking the Boxes
Central
3Carefully inspect all components to make sure no damage occurred during shipping, and that you have all the necessary hardware
1Make sure the location for the MDC provides
Preparing for Installation
Central
Central
Installing the MDC
Tools for installation
1.5 in. diameter material conveying hose
Connecting Conveying Lines
Central
Vertical conveying
Connecting the Main Power
Connecting the Demand Sensor
Connecting the RTD Probe
Connecting the Water Hoses
MDC Control Functions
Testing the Installation
The MDC Control Panel
Using the Auto Start Countdown Function
To Start Conveying
Central
Central
To Stop Conveying
Transporting the MDC
Cleaning the Hopper
Preventative Maintenance Schedule
Cleaning the Conveying Lines
See “Preventative Maintenance Checklist” page
Cleaning the Vacuum Receiver
Central
Central
Cleaning the Dust Collector
Clean the inside of the dust collector housing
Page 4-6,Screen
Cleaning the Regeneration Filter
Inspect Hoses and Gaskets
Cleaning the Process Filter
Cleaning the Aftercooler Coils