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Conair 15, 25 Connecting the Demand Sensor, Connecting the RTD Probe, Connecting the Main Power

Models: 15 100 25

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See “Connecting the RTD Probe” page 3-16

Connecting the RTD Probe

See “Connecting the RTD Probe” page 3-16

Connecting the Demand Sensor

The capacitive demand sensor monitors the level of material in the viewing cham- ber of the vacuum receiver when the MDC is conveying. The sensor signals the MDC control to start the conveying blower whenever the level of material drops below the amount that you want to maintain at the feed throat.

1Plug the sensor cable into the multi-pin connector on the side of the MDC

electrical enclosure.

Central

When configured as a central dryer, the MDC option is not available.

✒TIP: Prevent damage to the demand sensor cable by attaching it to the return air conveying line with a wire tie. Do not tie the cable to the smaller-diameter material conveying line. Material passing through the line will generate static electricity and noise in nearby electrical cables.

Connecting the Main Power

See “Connecting the Main Power” page 3-10

Connecting the Water Hoses

See “Connecting Water Hoses” page 3-15

A p p e n d i x l G - 1 1

Image 121

Conair 15 Connecting the Demand Sensor, Connecting the RTD Probe, Connecting the Main Power, Connecting the Water Hoses

Contents

U S E R G U I D E U G D 0 2 4 / 0 3 0 D Carousel Dryer - DC-1Models 15, 25, 50, 75, and 100 with DC-1Controls Date Manual Number: UGD024/0304 Serial Numbers 1-1 I n t r o d u c t i o n Table of Contents2-1 D e s c r i p t i o n 3-1 I n s t a l l a t i o n5-1 M a i n t e n a n c e 4-1 O p e r a t i o ni i l Ta b l e o f C o n t e n t s AA p p e n d i 6-1 Tr o u b l e s h o o t i n gBA p p e n d DIAGNOSTICSDA p p e n d i CA p p e n d iEAppendix FAppendixTa b l e o f C o n t e n t s l v i l Ta b l e o f C o n t e n t s I n t r o d u c t i o n How the Guide is Organized Purpose of the User GuideYour Responsibility as a User Using the D Series as a Central Dr yerCentral 1 I n t r o d u c t i o nWARNING: Voltage hazard AT T E N T I O N Read this so no one gets hurt1 I n t r o d u c t i o n How to Use the Lockout Device1 - 6 l I n t r o d u c t i o n S E C T I O N D e s c r i p t i o nW h a t i s t h e D c a r o u s e l d r y e r ? 2 D e s c r i p t i o nTypical Applications What is the D Carousel Dr yer?machine throat using the optional Dryer and hopper on the processingCentral Typical Applications c o n t i n u e dCentral 2 D e s c r i p t i o nThe Regeneration Cycle How It WorksThe Cooling Cycle CentralPROCESS COOLING REGENERATION CentralHow It Works c o n t i n u e d Dimensions inches cm Specifications: D CarouselSPECIFICATION NOTES DEHUMIDIFYING DRYERS2 D e s c r i p t i o n Specifications: D Carousel c o n t i n u e dOPTIONAL HOPPERS AND MOUNTING BRACKET MOUNTING PATTERNS2 - 8 l D e s c r i p t i o n 3 I n s t a l l a t i o n I n s t a l l a t i o nMounting Hardware Unpacking the Boxest i o n 5 You are now ready to begin installationPreparing for Installation 3 D e s c r i p t i o n Preparing for Installation c o n t i n u e dTools for installation 3 D e s c r i p t i o n 1Lift the hopper, support frame, and discharge assembly onto the process- ing machine throat. Use a hoist to lift the support frame and hopper. Position the frame and discharge assembly so that its bolt holes line up with the holes drilled in the throat. If hole patterns do not match, you can place a mounting adapter between the throat and the support frameTools for installation Positioning the Dr yer on the Floor Mounting the Hopper3 D e s c r i p t i o n Connecting the Main Power 3 D e s c r i p t i o n Connecting the Main Power c o n t i n u e dI n s t a l l a t i o n l 3 - 1 causing permanent damage Checking for Proper Air FlowCentral Press the STOP button Checking for Proper Air Flow c o n t i n u e dReturn Return Air InletChecking for Proper Air Flow c o n t i n u e d INSTALLATION NOTE: Models 50, 75, and3 - 1 4 l I n s t a l l a t i o n Connecting the Water Hoses Connecting the Air HosesSecure hoses with clamps 3 D e s c r i p t i o nConnecting the Optional Setback RTD Connecting the RTD ProbeCentral Process RTDMounting a Loader on the Hopper Testing The InstallationCentral 3 D e s c r i p t i o nCentral Testing The Installation continued4Press the START button 5Press the STOP buttonO p e r a t i o n Central The DC - 1 Dr yer Control PanelD Dr yer DC - 1 Control Functions Control Function Flow Chart4 O p e r a t i o n in the fieldCentral AlarmCentral Test ModeS c r e e n Control Function DescriptionsF u n c t i o n 1 CNTDRYS c r e e n Control Function Descriptions c o n t i n u e dF u n c t i o n Central7 145 6 150Control Function Descriptions c o n t i n u e d S c r e e nF u n c t i o n 9 -30Control Function Descriptions c o n t i n u e d S c r e e nC 425 C04 C 400 C02Control Function Descriptions c o n t i n u e d S c r e e nControl Function Descriptions c o n t i n u e d C tim C07S c r e e n F u n c t i o nS c r e e n Control Function Descriptions c o n t i n u e dF u n c t i o n CentralControl Function Descriptions c o n t i n u e d H offS c r e e n F u n c t i o nS c r e e n Control Function Descriptions c o n t i n u e dF u n c t i o n H offS c r e e n Control Function Descriptions c o n t i n u e dF u n c t i o n H offS c r e e n Control Function Descriptions c o n t i n u e dF u n c t i o n H offS c r e e n Control Function Descriptions c o n t i n u e dF u n c t i o n Central To Start Dr ying4 O p e r a t i o n To Stop Dr ying To Start Dr ying continuedCentral 4 Press the START buttonAuto Start Using the Auto Start Countdown Function4 O p e r a t i o n 0 754 Setting the High Setpoint LimitsC 400 C02 0 7545 M a i n t e n a n c e M a i n t e n a n c e•Whenever you change materials Preventative Maintenance Checklist•Weekly, or as often as needed •Monthly5 M a i n t e n a n c e Cleaning the HopperCleaning the Regeneration Filter Cleaning the Process FilterCleaning the Precooler Coils Cleaning the Aftercooler CoilsInspecting Hoses and Gaskets 2Tighten any loose hose clamps or fittings5 - 6 l M a i n t e n a n c e Tr o u b l e s h o o t i n g 2Address the alarm message and fix the problem Before BeginningDiagnose causes from the control panel Diagnose causes from the front of the dryerA Few Words of Caution How to Identify the Cause of a Problem Problem Shut Down AlarmsSolution Possible causeShut Down Alarms Possible causeProblem SolutionShut Down Alarms SolutionProblem Possible causeProblem Shut Down AlarmsSolution Possible causeProblem Shut Down AlarmsSolution Possible causeProblem Passive AlarmsSolution Possible causeProblem Passive AlarmsSolution P6 Regen High TemperatureProblem Passive AlarmsSolution Possible causePassive Alarms Possible cause SolutionProblem Problem Passive AlarmsSolution Possible causeCentral S e t b a c kScreen To set-upsetback on the load rate option Fuse Blocks Replacing FusesTroubleshooting Tr o u b l e s h o o t i n g l 6 - 1Checking Heater Solid State Relays Checking or Replacing Temperature Sensors A d j u s t i n g t h e L i m i t S w i t c h Regeneration Heater Replacing the Heaters2.5 63.5mm Replacing the HeatersRegeneration Heater c o n t i n u e d For D15, D25, and D50 Dryers Replacing the HeaterProcess Heater CentralReplacing the Heater For D75 and D100 DryersCentral Process Heater2 Remove the right side panel from the dryer TroubleshootingRefilling the Desiccant Tanks Troubleshooting Refilling the Desiccant Tank c o n t i n u e d6 - 2 8 l Tr o u b l e s h o o t i n g We’re Here to Help How to Contact Customer Ser viceBefore You Call From outside the United States, call:Performance Warranty Equipment GuaranteeWarranty Limitations A - 2 l A p p e n d iTools for installation Mounting the Dr yer on a Floor Stand5/32” Allen wrench 3/8” and 9/16” wrench Tools for installationPhillips screwdriver Flathead screwdriver Hoist and strap2Bolt the hopper to the mobile floor stand. Using four 3/8”-16M 10 self-lockingbolts, fasten the hopper to the mobile floor stand C - 1 l A p p e n d i Installing an Aftercooler O p t i o n a lcontinued Installing an Aftercooler O p t i o n a lA p p e n d i x l C - 1 Stop the dryer and lockout the main power Cleaning the Aftercooler3Remove the plastic aftercooler cover continuedCleaning the Aftercooler c o n t i n u e d 11Install the plastic aftercooler/precooler cover Cleaning the Aftercooler c o n t i n u e d1 Stop the dryer and lockout the main power Installing the Flow Control O p t i o n a lInstalling a Precooler O p t i o n a l Precooler installed on a D 15, Installing a Precooler O p t i o n a linstalled on a D 15, 25, and 50 dryer and 50 dryer without a flow control1Stop the dryer and lockout the main power Cleaning the Precooler3Remove the plastic precooler cover E - 3 l A p p e n d iCleaning the Precooler c o n t i n u e d O p t i o n a l Installing the Dew Point SensorCentral What is the MDC?Central Typical ApplicationsAn aftercooler is required if Central How Conveying WorksCentral Specifications: MDCOutlet - 2 in. dia. 5.1 cm Inlet - 1.5 in. dia. 3.8 cmSPECIFICATION NOTES When configSpecifications MDC c o n t i n u e d CentralUnpacking the Boxes When configured asCentral 3Carefully inspect all components to make sure no damage occurred during shipping, and that you have all the necessary hardware CentralCentral Preparing for Installation1Make sure the location for the MDC provides Tools for installation Installing the MDCCentral Central Connecting Conveying Lines1.5 in. diameter material conveying hose Vertical conveyingConnecting the RTD Probe Connecting the Demand SensorConnecting the Main Power Connecting the Water HosesThe MDC Control Panel Testing the InstallationMDC Control Functions Using the Auto Start Countdown FunctionCentral To Start ConveyingTransporting the MDC To Stop ConveyingCentral Cleaning the Conveying Lines Preventative Maintenance ScheduleCleaning the Hopper See “Preventative Maintenance Checklist” pageCentral Cleaning the Vacuum ReceiverClean the inside of the dust collector housing Cleaning the Dust CollectorCentral Page 4-6,ScreenCleaning the Process Filter Inspect Hoses and GasketsCleaning the Regeneration Filter Cleaning the Aftercooler Coils