D Carousel Dryer - DC-1
U S E R G U I D E U G D 0 2 4 / 0 3 0
Models 15, 25, 50, 75, and 100 with DC-1Controls
Date Manual Number: UGD024/0304 Serial Numbers
Table of Contents
1-1 I n t r o d u c t i o n
2-1 D e s c r i p t i o n
3-1 I n s t a l l a t i o n
4-1 O p e r a t i o n
5-1 M a i n t e n a n c e
i i l Ta b l e o f C o n t e n t s
6-1 Tr o u b l e s h o o t i n g
AA p p e n d i
BA p p e n d
DIAGNOSTICS
CA p p e n d i
DA p p e n d i
EAppendix
FAppendix
Ta b l e o f C o n t e n t s l
v i l Ta b l e o f C o n t e n t s
I n t r o d u c t i o n
Purpose of the User Guide
How the Guide is Organized
Using the D Series as a Central Dr yer
Your Responsibility as a User
Central
1 I n t r o d u c t i o n
AT T E N T I O N Read this so no one gets hurt
WARNING: Voltage hazard
How to Use the Lockout Device
1 I n t r o d u c t i o n
1 - 6 l I n t r o d u c t i o n
D e s c r i p t i o n
S E C T I O N
W h a t i s t h e D c a r o u s e l d r y e r ?
2 D e s c r i p t i o n
What is the D Carousel Dr yer?
Typical Applications
machine throat using the optional
Dryer and hopper on the processing
Typical Applications c o n t i n u e d
Central
Central
2 D e s c r i p t i o n
How It Works
The Regeneration Cycle
The Cooling Cycle
Central
Central
PROCESS COOLING REGENERATION
How It Works c o n t i n u e d
Specifications: D Carousel
Dimensions inches cm
SPECIFICATION NOTES
DEHUMIDIFYING DRYERS
Specifications: D Carousel c o n t i n u e d
2 D e s c r i p t i o n
OPTIONAL HOPPERS AND MOUNTING BRACKET
MOUNTING PATTERNS
2 - 8 l D e s c r i p t i o n
I n s t a l l a t i o n
3 I n s t a l l a t i o n
Unpacking the Boxes
Mounting Hardware
5 You are now ready to begin installation
t i o n
Preparing for Installation
Preparing for Installation c o n t i n u e d
3 D e s c r i p t i o n
Tools for installation
1Lift the hopper, support frame, and discharge assembly onto the process- ing machine throat. Use a hoist to lift the support frame and hopper. Position the frame and discharge assembly so that its bolt holes line up with the holes drilled in the throat. If hole patterns do not match, you can place a mounting adapter between the throat and the support frame
3 D e s c r i p t i o n
Tools for installation
Mounting the Hopper
Positioning the Dr yer on the Floor
3 D e s c r i p t i o n
Connecting the Main Power
Connecting the Main Power c o n t i n u e d
3 D e s c r i p t i o n
I n s t a l l a t i o n l 3 - 1
Checking for Proper Air Flow
causing permanent damage
Central
Checking for Proper Air Flow c o n t i n u e d
Press the STOP button
Return
Return Air Inlet
INSTALLATION NOTE: Models 50, 75, and
Checking for Proper Air Flow c o n t i n u e d
3 - 1 4 l I n s t a l l a t i o n
Connecting the Air Hoses
Connecting the Water Hoses
Secure hoses with clamps
3 D e s c r i p t i o n
Connecting the RTD Probe
Connecting the Optional Setback RTD
Central
Process RTD
Testing The Installation
Mounting a Loader on the Hopper
Central
3 D e s c r i p t i o n
Testing The Installation continued
Central
4Press the START button
5Press the STOP button
O p e r a t i o n
The DC - 1 Dr yer Control Panel
Central
Control Function Flow Chart
D Dr yer DC - 1 Control Functions
4 O p e r a t i o n
in the field
Alarm
Central
Central
Test Mode
Control Function Descriptions
S c r e e n
F u n c t i o n
1 CNTDRY
Control Function Descriptions c o n t i n u e d
S c r e e n
F u n c t i o n
Central
6 150
7 145
Control Function Descriptions c o n t i n u e d
S c r e e n
9 -30
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
C 400 C02
C 425 C04
Control Function Descriptions c o n t i n u e d
S c r e e n
C tim C07
Control Function Descriptions c o n t i n u e d
S c r e e n
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
F u n c t i o n
Central
H off
Control Function Descriptions c o n t i n u e d
S c r e e n
F u n c t i o n
Control Function Descriptions c o n t i n u e d
S c r e e n
F u n c t i o n
H off
Control Function Descriptions c o n t i n u e d
S c r e e n
F u n c t i o n
H off
Control Function Descriptions c o n t i n u e d
S c r e e n
F u n c t i o n
H off
Control Function Descriptions c o n t i n u e d
S c r e e n
F u n c t i o n
To Start Dr ying
Central
4 O p e r a t i o n
To Start Dr ying continued
To Stop Dr ying
Central
4 Press the START button
Using the Auto Start Countdown Function
Auto Start
4 O p e r a t i o n
Setting the High Setpoint Limits
0 754
C 400 C02
0 754
M a i n t e n a n c e
5 M a i n t e n a n c e
Preventative Maintenance Checklist
•Whenever you change materials
•Weekly, or as often as needed
•Monthly
Cleaning the Hopper
5 M a i n t e n a n c e
Cleaning the Process Filter
Cleaning the Regeneration Filter
Cleaning the Aftercooler Coils
Cleaning the Precooler Coils
Inspecting Hoses and Gaskets
2Tighten any loose hose clamps or fittings
5 - 6 l M a i n t e n a n c e
Tr o u b l e s h o o t i n g
Before Beginning
2Address the alarm message and fix the problem
Diagnose causes from the control panel
Diagnose causes from the front of the dryer
A Few Words of Caution
How to Identify the Cause of a Problem
Shut Down Alarms
Problem
Solution
Possible cause
Possible cause
Shut Down Alarms
Problem
Solution
Solution
Shut Down Alarms
Problem
Possible cause
Shut Down Alarms
Problem
Solution
Possible cause
Shut Down Alarms
Problem
Solution
Possible cause
Passive Alarms
Problem
Solution
Possible cause
Passive Alarms
Problem
Solution
P6 Regen High Temperature
Passive Alarms
Problem
Solution
Possible cause
Possible cause Solution
Passive Alarms
Problem
Passive Alarms
Problem
Solution
Possible cause
S e t b a c k
Central
Screen
To set-upsetback on the load rate option
Replacing Fuses
Fuse Blocks
Troubleshooting
Tr o u b l e s h o o t i n g l 6 - 1
Checking Heater Solid State Relays
Checking or Replacing Temperature Sensors
A d j u s t i n g t h e L i m i t S w i t c h
Replacing the Heaters
Regeneration Heater
Replacing the Heaters
2.5 63.5mm
Regeneration Heater c o n t i n u e d
Replacing the Heater
For D15, D25, and D50 Dryers
Process Heater
Central
For D75 and D100 Dryers
Replacing the Heater
Central
Process Heater
Troubleshooting
2 Remove the right side panel from the dryer
Refilling the Desiccant Tanks
Refilling the Desiccant Tank c o n t i n u e d
Troubleshooting
6 - 2 8 l Tr o u b l e s h o o t i n g
How to Contact Customer Ser vice
We’re Here to Help
Before You Call
From outside the United States, call:
Equipment Guarantee
Performance Warranty
Warranty Limitations
A - 2 l A p p e n d i
Mounting the Dr yer on a Floor Stand
Tools for installation
Tools for installation
5/32” Allen wrench 3/8” and 9/16” wrench
Phillips screwdriver Flathead screwdriver
Hoist and strap
2Bolt the hopper to the mobile floor stand. Using four 3/8”-16M 10 self-lockingbolts, fasten the hopper to the mobile floor stand
Installing an Aftercooler O p t i o n a l
C - 1 l A p p e n d i
Installing an Aftercooler O p t i o n a l
continued
A p p e n d i x l C -
Cleaning the Aftercooler
1 Stop the dryer and lockout the main power
3Remove the plastic aftercooler cover
continued
Cleaning the Aftercooler c o n t i n u e d
Cleaning the Aftercooler c o n t i n u e d
11Install the plastic aftercooler/precooler cover
Installing the Flow Control O p t i o n a l
1 Stop the dryer and lockout the main power
Installing a Precooler O p t i o n a l
Installing a Precooler O p t i o n a l
Precooler installed on a D 15,
installed on a D 15, 25, and 50 dryer
and 50 dryer without a flow control
Cleaning the Precooler
1Stop the dryer and lockout the main power
3Remove the plastic precooler cover
E - 3 l A p p e n d i
Cleaning the Precooler c o n t i n u e d
Installing the Dew Point Sensor
O p t i o n a l
What is the MDC?
Central
Typical Applications
Central
An aftercooler is required if
How Conveying Works
Central
Specifications: MDC
Central
Outlet - 2 in. dia. 5.1 cm
Inlet - 1.5 in. dia. 3.8 cm
When config
SPECIFICATION NOTES
Specifications MDC c o n t i n u e d
Central
When configured as
Unpacking the Boxes
Central
Central
3Carefully inspect all components to make sure no damage occurred during shipping, and that you have all the necessary hardware
Preparing for Installation
Central
1Make sure the location for the MDC provides
Installing the MDC
Tools for installation
Central
Connecting Conveying Lines
Central
1.5 in. diameter material conveying hose
Vertical conveying
Connecting the Demand Sensor
Connecting the RTD Probe
Connecting the Main Power
Connecting the Water Hoses
Testing the Installation
The MDC Control Panel
MDC Control Functions
Using the Auto Start Countdown Function
To Start Conveying
Central
To Stop Conveying
Transporting the MDC
Central
Preventative Maintenance Schedule
Cleaning the Conveying Lines
Cleaning the Hopper
See “Preventative Maintenance Checklist” page
Cleaning the Vacuum Receiver
Central
Cleaning the Dust Collector
Clean the inside of the dust collector housing
Central
Page 4-6,Screen
Inspect Hoses and Gaskets
Cleaning the Process Filter
Cleaning the Regeneration Filter
Cleaning the Aftercooler Coils