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Black Box CRDX-A-FS-24KW, CRDX-W-FS-12KW, CRDX-G-FS-24KW, CRDX-W-FS-24KW Table of Contents, Page

Models: CRDX-W-FS-12KW Black Box Cold Row DX CRDX-W-FS-24KW CRDX-A-FS-24KW CRDX-A-FS-12KW CRDX-G-FS-12KW CRDX-G-FS-24KW

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Table of Contents

		4.5.5.6	Digital In	82
		4.5.5.7	Run Hours	82
		4.5.5.8	BMS Communication	83
		4.5.5.9	Save Configruation	83
		4.5.5.10 Factory Menu		84
4.6	Communication with the Controller			85
	4.6.1	Workgroup Setup		85
		4.6.1.1	Standby	86
		4.6.1.2	Capacity Assist	86
		4.6.1.3	Unit Rotation	86
		4.6.1.4	Out of Service	86
	4.6.2	Configuring a Workgroup		86
		4.6.2.1	Configure the Terminal Address	87
		4.6.2.2	Configure the Controller (I/O Board) pLAN Address	88
		4.6.2.3	Assign the Terminal to the Controller	88
		4.6.2.4	Fault Messages	89
		4.6.2.5	Displaying the Network Status and Firmware Version	89
		4.6.2.6	Configure Workgroups	90
		4.6.2.7	Service>Options>Group Menu Screens	97
		4.6.2.8	Group Information Menu Screens	99
4.7	BMS Communications			101
	4.7.1	Direct BMS Control		102
	4.7.2	BMS Communication		102
4.8	Troubleshooting the Control I/O Module			103
4.9	BMS Parameters, Version 1.2			104
	4.9.1	Signed Values for HTTP, SNMP/Modbus Holdling Registers/Analog Values for BACnet		105
	4.9.2	Unsigned Values for HTTP, SNMP/Modbus Holdling Registers/Analog Values for BACnet		106
	4.9.3	Boolean Values for HTTP, SNMP/Modbus Coils/Binary Values for BACnet		107
	4.9.4	Alarm Packed Bit Variables		108
	4.9.5	Sensor Failure Packed Bit Variables		109
	4.9.6	Digital Input Packed Bit Variables		110
	4.9.7	Digital Output Packed Bit Variables		111
	4.9.8	Unsigned Values for HTTP, SNMP/Modbus Holding Registers/Analog Values for BACnet		112
	4.9.9	Boolean Values for HTTP, SNMP/Modbus Coils/Binary Values for BACnet		112
5. Maintenance				113
5.1	Periodic General Maintenance			113
	5.1.1	Filters		113
		5.1.1.1	Cleanable Filters	113
		5.1.1.2	Cartridge Filters	115
	5.1.2	EC Fans		115
	5.1.3	Coil		115
	5.1.4	Drain Pans		115
	5.1.5	Condensate Pump		115
	5.1.6	A/C System		116
5.2	Troubleshooting			116
5.3	Field Service			119
	5.3.1	Water–Water/Glycol System		119
	5.3.2	DX System		119
		5.3.2.1	Leak Detection	119
		5.3.2.2	Leak Repair	119

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Black Box CRDX-A-FS-24KW, CRDX-W-FS-12KW, CRDX-G-FS-24KW, CRDX-W-FS-24KW, CRDX-G-FS-12KW user manual Table of Contents, Page

Contents

Cold Row DX User Manual CRDX-A-FS-24KW CRDX-G-FS-12KW CRDX-A-FS-12KW CRDX-W-FS-24KWCRDX-G-FS-24KW CRDX-W-FS-12KW Customer Support InformationTrademarks Used in this Manual Trademarks Used in this ManualPage FCC and IC RFI Statements PageNormas Oficiales Mexicanas Electrical Safety Statement NOM StatementInstrucciones de Seguridad PagePage Table of ContentsTable of Contents Water-Cooled Systems CRDX-W-FS-12KW, CRDX-W-FS-24KW Table of ContentsPage Table of Contents PageTable of Contents PageTable of Contents PageChapter 1 Introduction 1. Introduction 1.1 General1.2 Product Description PageFigure 1-1. User interface display Chapter 1 IntroductionPage 12-Month Precision A/C Limited Warranty 24-Month Precision A/C Upgraded Limited WarrantyChapter 1 Introduction Page1.3 Product Warranty Cold Row Warranty - CompressorChapter 1 Introduction Page1.4.2 Safety Summary 1.4 Safety 1.4.1 GeneralChapter 1 Introduction PagePage Never work on electrical equipment unless another person who is familiar with the operation and hazards of the equipment and is competent in administering first aid is nearbyChapter 1 Introduction Page 1.5 General DesignChapter 1 Introduction 1.5.1 Electrical Compartment 1.5.2 Circuit Breakers/Motor Start Protectors1.5.3 Compressor 1.5.3.1 Electronic Thermal Expansion Valve1.5.7 Temperature/Humidity Sensors 1.6.1 Remote Mounted Supply Temperature/Humidity Sensor1.6 Optional Equipment 1.6.2 Water DetectorChapter 2 Installation 2. Installation 2.1 Receiving the Equipment2.2 Moving the Equipment 2.3 Site Preparation2.4 Mounting/Placement Conditioned SpaceChapter 2 Installation PagePage 2.5 Air DistributionChapter 2 Installation Figure 2-2. Typical air distribution Chapter 2 InstallationPage 2.6 Optional Equipment Field Installed 2.6.1 Remote Water DetectorsChapter 2 Installation PagePage 2.6.2 Remote Temperature/Humidity SensorChapter 2 Installation 2.6.3 Outdoor Condensers Chapter 2 InstallationFigure 2-7. Typical W/G piping diagram PagePage Piping ConnectionsChapter 2 Installation Water-Water/Glycol Supply and Return Piping Connections Chapter 2 InstallationFigure 2-8. Top access piping PageChapter 2 Installation Figure 2-9. Bottom access pipingPage SCHRADER VALVE MALE PIPE THREADS2.8 Split Air-Cooled Systems 2.8.1 Refrigerant PipingChapter 2 Installation PagePage 2.8.1.1 DX Refrigerant Piping ConnectionsChapter 2 Installation 2.8.1.2 Refrigerant Pipe Sizing 2.8.2 Remote Air-Cooled CondensersChapter 2 Installation Page2.9 Utility Connections 2.9.1 Main Power 2.8.3 Condensate Drain LineChapter 2 Installation PageFigure 2-12. Sample nameplate Chapter 2 InstallationPage 2.9.1.1 Single-Phase Units 208/230 2.9.1.2 Three-Phase Units2.9.2.2 Remote Temperature/Humidity Sensor 2.9.2 Optional Equipment2.9.3.2 Glycol-Cooled Systems CRDX-G-FS-12KW, CRDX-G-FS-24KW 2.9.3.3 Remote Condenser CRDX-A-FS-12KW, CRDX-A-FS-24KWChapter 2 Installation Page2.10 System Charging Procedures 2.10.1 Water-Water/Glycol Cooled Systems2.10.2 Remote Air-Cooled Systems Chapter 2 InstallationPage 2.10.2.1 Estimating Refrigerant ChargeChapter 2 Installation 2.10.2.2 Preparing System For Charging Evacuate the SystemChapter 2 Installation Page2.10.2.3 Refrigerant Charging Procedures Fine-Tuning the System ChargeInitial System Charge Chapter 2 InstallationPage 2.10.2.4 -30 F Ambient ApplicationsChapter 2 Installation Page 2.10.3.2 Saturated Refrigerant PressureChapter 2 Installation 2.11 Settings and Adjustments 2.11.1 Water-Water/Glycol Circuit 2.11.2 Low-/High-Pressure Limit Switch2.11.3 Thermal Expansion Valve 2.11.4 Hot Gas BypassChapter 3 Startup/Commissioning 3. Startup/Commissioning 3.1 Initial Operation3.2 Step-by-Step Startup Instructions 3.3 Microprocessor Controller Programming4.1.1 Features 4.1.1.1 Field Configurable 4.1.1.2 Password ProtectionChapter 4 E2 Controller 4. E2 Controller 4.1 General4.1.2 User Interface Display Panel 4.1.2.1 Function KeysChapter 4 E2 Controller Page4.1.2.2 Contrast Adjustment 4.1.2.3 Alarms4.1.3 Controller I/O Module Controller I/O Module LayoutPage 4.1.4 BMS InterfaceChapter 4 E2 Controller 4.2 Navigating Controller Display Screens 4.2.1 Menu Selection 4.2.2 MenusChapter 4 E2 Controller Page4.2.3 Display Variables 4.2.4 Cursor Position in ScreensChapter 4 E2 Controller Page4.2.6 Password Authorization Levels 4.2.6.1 Password-Protected Screen4.2.5 Modifiable Variables Chapter 4 E2 Controller4.2.6.2 Wrong Password 4.2.6.3 Setting the Passwords4.3 System Operation Chapter 4 E2 ControllerPage 4.3.1 Setpoint AdjustmentChapter 4 E2 Controller Figure 4-14. Flashing cursor Chapter 4 E2 ControllerPage 4.3.2 Alarms 4.3.2.1 Summary Alarm4.3.2.2 Customer Alarms 4.3.2.3 Custom Alarms4.4.1 Control Signals 4.4.1.1 On/Off Digital ControlChapter 4 E2 Controller Page4.4.2.1 Temperature/RH Control 4.4.1.2 Proportional/Integral P/I Control4.4.2 Control Methods 4.4.2.2 Dewpoint Control4.4.3 Operating Configurations 4.4.3.1 Compressor OperationChapter 4 E2 Controller Page4.4.3.2 Water-W/G Operation 4.4.3.3 Dehumidifying4.4.4 Airflow/Fan Speed Control Chapter 4 E2 Controller4.4.4.3 Temperature Proportionate Speed Control 4.4.4.1 Independent Fan Speed Control4.4.4.2 Variance from Average Fan Speed Control 4.4.4.4 Manual Speed ControlPage “Control” allows modification of basic control parameters such as setpoints and clock. Level 1 password is needed to enter this menuChapter 4 E2 Controller 4.5.2.2 Return Temperature Sensor 4.5.2.4 Temperature Sensors4.5.2 Information Menu Loop 4.5.2.1 Operating Conditions4.5.2.5 Remote Supply Temperature/Humidity Sensor 4.5.2.6 Discharge Pressure4.5.2.7 Setpoint Values 4.5.2.8 Compressor Status4.5.2.10 EHGB Status 4.5.2.11 Fan Status4.5.2.12 Group Information Menu Screens 4.5.2.13 Software Version/Date4.5.3 Alarm Log 4.5.3.1 Alarms4.5.3.2 Non-Critical Alarms 4.5.3.3 Critical Alarms4.5.3.4 Alarm Screen Messages Table 4-3. Alarm screen messagesChapter 4 E2 Controller PagePage 4.5.4 Control Menu LoopChapter 4 E2 Controller Page 4.5.4.1 Setpoint ScreensChapter 4 E2 Controller Page 4.5.4.2 Alarm Setpoint ScreensChapter 4 E2 Controller Page Figure 4-33. Low humidity alarmChapter 4 E2 Controller Dirty Filter Timer 4.5.5 Service Menu Loop4.5.4.3 Clock Screen Chapter 4 E2 Controller4.5.5.1 Humidity Figure 4-40. Service menu loop selectionsChapter 4 E2 Controller PagePage 4.5.5.2 AlarmsChapter 4 E2 Controller Page 4.5.5.3 SensorsChapter 4 E2 Controller Temp Zone Setup Blower Setup4.5.5.4 Blower Chapter 4 E2 Controller4.5.5.5 Options Menu Loop Control, StartupChapter 4 E2 Controller PageUnit Timers T/H Offset ScalingChapter 4 E2 Controller PageCustom Setup Customer Alarm Input OptionalChapter 4 E2 Controller PagePage Custom Alarm Setup OptionalChapter 4 E2 Controller Table 4-5. Alarms 9 to Table 4-6. Alarms 17 toChapter 4 E2 Controller PageTable 4-7. Alarms 25 to 32 Sensor failure alarms Table 4-8. Alarms 33 to 40 Sensor failure alarmsChapter 4 E2 Controller PagePage Workgroup ScreensChapter 4 E2 Controller 4.5.5.6 Digital In 4.5.5.7 Run HoursChapter 4 E2 Controller Page4.5.5.9 Save Configuration 4.5.5.8 BMS CommunicationsChapter 4 E2 Controller PagePage 4.5.5.10 Factory MenuChapter 4 E2 Controller 4.6.1 Workgroup Setup 4.6 Communication with the ControllerChapter 4 E2 Controller Page4.6.1.4 Out of Service 4.6.2 Configuring a Workgroup4.6.1.1 Standby 4.6.1.2 Capacity AssistPage 4.6.2.1 Configure the Terminal AddressChapter 4 E2 Controller 4.6.2.2 Configure the Controller I/O Board pLAN Address 4.6.2.3 Assign the Terminal to the ControllerChapter 4 E2 Controller Page4.6.2.4 Fault Messages 4.6.2.5 Displaying the Network Status and Firmware VersionChapter 4 E2 Controller PagePage 4.6.2.6 Configure WorkgroupsChapter 4 E2 Controller Figure 4-76. FactoryGroupsGroups Config Screen 1. See Table Table 4-12. FactoryGroupsGroups Config Screen 1 parametersChapter 4 E2 Controller PageTable 4-13. FactoryGroupGroup Rotation Screen 2 parameters Chapter 4 E2 ControllerPage Table 4-15. FactoryGroupCapacity Assist Screen 4 parameters Chapter 4 E2 ControllerPage Table 4-17. Group alarms 1 to Table 4-18. Group alarms 9 toChapter 4 E2 Controller PageTable 4-19. Group alarms 17 to Table 4-20. Group alarms 25 toChapter 4 E2 Controller PagePage Table 4-21. Group alarms 33 toChapter 4 E2 Controller 4.6.2.7 ServiceOptionsGroup Menu Screens Group SetupChapter 4 E2 Controller PageCapacity Assist Capacity Assist #2Group Sensors Chapter 4 E2 ControllerGroup Averaging 4.6.2.8 Group Information Menu ScreensChapter 4 E2 Controller PageGroup Alarms Group Sensor ValuesLead Controller Group Sensors Group Sensor StatusPage 4.7 BMS CommunicationsChapter 4 E2 Controller 4.7.1 Direct BMS Control 4.7.2 BMS CommunicationChapter 4 E2 Controller Page4.8 Troubleshooting the Control I/O Module Signal LEDs Table 4-26. I/O control module signal LEDsChapter 4 E2 Controller Page4.9 BMS Parameters, Version Chapter 4 E2 ControllerPage Table 4-27. BMS parametersChapter 4 E2 Controller PageType of unit valid numbers 0 to 6 See Chapter 4 E2 ControllerPage Variable/Value Descriptions Chapter 4 E2 ControllerPage Table 4-30. Variable/Value Descriptions4.9.4 Alarm Packed Bit Variables Table 4-32. Alarm-Packed Bit VariablesChapter 4 E2 Controller Page4.9.5 Sensor Failure Packed Bit Variables Chapter 4 E2 ControllerPage Table 4-33. Sensor Failure Packed Bit Variables4.9.6 Digital Input Packed Bit Variables Chapter 4 E2 ControllerPage Table 4-34. Digital Input Packed Bit Variables4.9.7 Digital Output Packed Bit Variables Chapter 4 E2 ControllerPage Table 4-35. Digital Output Packed Bit Variables4.9.8 Unsigned Values for HTTP, SNMP/Modbus Holding Registers/Analog Values for BACnet Chapter 4 E2 ControllerPage Chapter 5 Maintenance 5. Maintenance 5.1 Periodic General Maintenance5.1.1.1 Cleanable Filters 5.1.1 FiltersPage Chapter 5 MaintenanceF Fgure 5-1. Cleanable filters 5.1.1.2 Cartridge Filters 5.1.2 EC Fans5.1.3 Coil 5.1.4 Drain Pans5.2 Troubleshooting 5.1.6 A/C SystemChapter 5 Maintenance PagePage Chapter 5 MaintenanceSymptom Control is erratic Chapter 5 Maintenance Page5.3 Field Service 5.3.1 Water-Water/Glycol SystemLeak Detection/Repair 5.3.2 DX System5.3.2.3 Refrigerant Piping 5.3.3 Refrigeration System Repairs 5.3.3.1 Compressor FailureChapter 5 Maintenance Page5.3.3.2 Standard Cleanout Procedure 5.3.3.3 Burn-Out/Acidic Cleanup Procedure5.3.4 Component Replacement 5.3.4.1 Fan ReplacementPage 5.3.4.2 Condensate Pump ReplacementChapter 5 Maintenance Chapter 6 Troubleshooting 6. Troubleshooting6.2 Obtaining Warranty Parts 6.3 Obtaining Spare/Replacement PartsQuotes are given for specified listed parts for a specific unit Chapter 6 TroubleshootingPage A.1 Checklist for Completed Installation of Cold Row DX Appendix A FormsAppendix A. Forms PageDate Appendix A FormsPage Page Appendix B Glossary Definition of Terms and AcronymsAppendix B. Glossary Definition of Terms and Acronyms VDC Volt, direct current WG Water Glycol Appendix B Glossary Definition of Terms and AcronymsPage Page Page Page About Black Box Black Box Tech Support FREE! Live. 24/7Tech support the way it should be