Scroll Compressor Rotation — It is important to be certain compressor is rotating in the proper direction. To determine whether or not compressor is rotating in the proper direction:

1.Connect service gages to suction and discharge pressure fittings.

2.Energize the compressor.

3.The suction pressure should drop and the discharge pressure should rise, as is normal on any start-up.

If the suction pressure does not drop and the discharge pressure does not rise to normal levels:

1.Turn off power to the unit. Install disconnect tag.

2.Reverse any two of the unit power leads.

3.Reapply power to the unit and verify pressures are correct.

The suction and discharge pressure levels should now move to their normal start-up levels.

When the compressor is rotating in the wrong direction, the unit makes more noise and does not provide cooling.

After a few minutes of reverse operation, the scroll com- pressor internal overload protection will open, thus activating the unit lockout. This requires a manual reset. To reset, turn the thermostat on and then off.

NOTE: There is a 5-minute time delay before the compressor will start.

Unit Start-Up Cooling Mode

1.Adjust the unit thermostat to the warmest position. Slowly reduce the thermostat position until the compres- sor activates.

2.Check for cool air delivery at unit grille a few minutes after the unit has begun to operate.

3.Verify that the compressor is on and that the water flow rate is correct by measuring pressure drop through the heat exchanger using P/T plugs. See Table 19. Check the elevation and cleanliness of the condensate lines; any dripping could be a sign of a blocked line. Be sure the condensate trap includes a water seal.

4.Check the temperature of both supply and discharge water. Compare to Tables 20-23. If temperature is within range, proceed. If temperature is outside the range, check the cooling refrigerant pressures in Tables 20-23.

5.Check air temperature drop across the coil when com- pressor is operating. Air temperature drop should be between 15 and 25 F.

Unit Start-Up Heating Mode

NOTE: Operate the unit in heating cycle after checking the cooling cycle. Allow 5 minutes between tests for the pressure or reversing valve to equalize.

1.Turn thermostat to lowest setting and set thermostat switch to HEAT position.

2.Slowly turn the thermostat to a higher temperature until the compressor activates.

3.Check for warm air delivery at the unit grille within a few minutes after the unit has begun to operate.

4.Check the temperature of both supply and discharge water. Compare to Tables 20-23. If temperature is within range, proceed. If temperature is outside the range, check the heating refrigerant pressures in Tables 20-23.

5.Once the unit has begun to run, check for warm air deliv- ery at the unit grille.

6.Check air temperature rise across the coil when compres- sor is operating. Air temperature rise should be between 20 and 30 F after 15 minutes at load.

7.Check for vibration, noise and water leaks.

Table 19 — Water Temperature Change

Through Heat Exchanger

 

COOLING

HEATING

WATER FLOW RATE (GPM)

RISE (F)

DROP (F)

 

Min

Max

Min

Max

For Closed Loop: Ground Source or

9

12

4

8

Cooling/Boiler Systems at 3 gpm/ton

 

 

 

 

For Open Loop: Ground Water Systems at

20

26

10

17

1.5 gpm/ton

 

 

 

 

Table 20 — Typical 50PTH,PTV,PTD026 Unit Operating Pressures and Temperatures

ENTERING

WATER

FULL LOAD COOLING WITHOUT HWG ACTIVE

 

FULL LOAD HEATING WITHOUT HWG ACTIVE

WATER

Suction

Discharge

Super-

Sub-

Water

Air

Suction

Discharge

Super-

Sub-

Water

Air

FLOW

Temp

Temp

Temp

Temp

TEMP (F)

Pressure

Pressure

heat

cooling

Pressure

Pressure

heat

cooling

(Gpm/Ton)

Rise

Drop (F)

Drop

Rise (F)

(EWT)

 

(psig)

(psig)

(F)

(F)

(F)

DB

(psig)

(psig)

(F)

(F)

 

(F)

 

DB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

1.5

118-128

159-179

25-30

9-14

16.7-18.7

19-25

73-

83

273-293

6-11

3-

8

5.9-

7.9

16-22

 

2.25

118-128

146-166

25-30

7-12

12.3-14.3

20-26

75-

85

275-295

6-11

3-

8

4.2-

6.2

17-23

 

 

3

118-128

132-152

25-30

7-12

7.9- 9.9

20-26

78-

88

277-297

6-11

3-

8

2.7-

4.7

18-24

 

50

1.5

128-138

186-206

18-23

8-13

16.3-18.3

19-25

102-112

302-322

8-12

6-11

8.9-10.9

22-28

 

2.25

128-138

172-192

18-23

6-11

12.1-14.1

20-26

106-116

303-323

8-12

6-11

6.7-

8.7

23-29

 

 

3

128-138

158-178

18-23

6-11

7.8- 9.8

20-26

110-120

305-325

8-12

6-11

4.5-

6.5

23-29

 

70

1.5

136-146

281-301

7-12

7-12

15.7-17.7

19-25

128-138

330-350

10-15

8-13

11.3-13.3

27-34

 

2.25

136-146

267-287

7-12

5-10

11.6-13.6

19-25

134-144

332-352

10-15

8-13

8.5-10.5

28-35

 

 

3

136-146

253-273

7-12

4- 9

7.6- 9.6

19-25

141-151

334-354

10-15

8-13

5.8-

7.8

28-35

 

90

1.5

139-149

368-388

6-11

7-12

14.9-16.9

18-24

162-172

367-387

14-19

10-15

14.4-16.4

33-41

 

2.25

139-149

354-374

6-11

5-10

11.0-13.0

18-24

166-176

372-392

15-20

10-15

10.8-12.8

34-42

 

 

3

139-149

340-360

6-11

5-10

7.2- 9.2

18-24

171-181

377-397

17-22

10-15

7.1-

9.1

34-42

 

110

1.5

143-153

465-485

6-11

7-12

13.9-15.9

17-23

 

 

 

 

2.25

143-153

450-470

6-11

5-10

10.2-12.2

17-23

 

 

 

 

 

3

143-153

433-453

6-11

5-10

6.5- 8.5

17-23

 

 

 

 

 

 

LEGEND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DB

Dry Bulb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HWG — Hot Water Generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No heating operation in this temperature range

34

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Image 34
Carrier PTV, 50PTH Unit Start-Up Cooling Mode, Unit Start-Up Heating Mode, Water Temperature Change Through Heat Exchanger