About This Document, Rev. Level Date | Emerson PN 51-FCL-1056

About This Document

This manual contains instructions for installation and operation of the Model FCL-1056

The following list provides notes concerning all revisions of this document.

Rev. Level	Date	Notes
A	9/08	This is the initial release of the product manual. The manual has been
		reformatted to reflect the Emerson documentation style and updated to
		reflect any changes in the product offering.
B	11/09	Minor changes to manual.
C	10/10	Updated DNV logo and copyright date.
D	4/11	Updated cover photo, added Model 3900 pH sensor wiring diagrams (blue
		and gray cables), corrected flow cell part numbers, added removing trapped
		bubbles information to troubleshooting section.
E	03/12	Update addresses - mail and web.

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Emerson PN 51-FCL-1056 instruction manual About This Document, Rev. Level Date

Contents

FCL with 1056 Analyzer Essential Instructions ORP EnglishFree Chlorine Ppm mg/L Live/Continous S1 Free Cl PH Correction ManualS1 Manual pH Temp Units Calibrate Sensor 1 Free chlorine Menu TreeSensor 2 pH Reset Analyzer AlarmsTemperature Diagnostic Setup Rev. Level Date About This Document FCL-1056 Table of Contents List of Tables Table of Contents CONT’D Iii List of Tables CONT’D Features Section Description and SpecificationsApplications Specifications Sensor Specifications GeneralSpecifications Analyzer PH Correction required selection AccessoriesOrdering Information Component Parts This page left blank intentionally FCL-02 free chlorine with continuous pH correction Section InstallationUnpacking and Inspection FCL-01 free chlorine without continuous pH correction Mounting, Inlet, and Drain Connections InstallationInstalling the Sensors General Information Model FCL-01 This page left blank intentionally Analog output wiring Section WiringPOWER, ALARM, and Output Wiring Power Alarm relay connections Sensor Wiring Wiring Diagram for Free Chlorine Sensor Model FCL-1056 Section Wiring Display Section Display and Operation Keypad Range Programming the ANALYZER-TUTORIALCalibrate Outputs Security Output Range O1 S1 4mA 0.000 ppmO1 S1 20mA 08.50 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0C Hold Using Hold Format, Language, Warning, and Contrast Configuring the Main DisplayMain Format Language English Contrast Section Programming the Analyzer Default SettingsGeneral Sensor assignment Alarms Choices Default Definitions CONFIGURING, RANGING, and Simulating Outputs ProgramOutput ConfigureAssign O1 S1 20mA 10.00 ppm O2 S1 4mA 0.0C O2 S1 20mA 100.0C Configure Simulate Output ConfigureProcedure Ranging Outputs Output Output Range Output Configure SimulateConfiguring Alarms and Assigning Setpoints RangeSimulate Section Programming the Analyzer Configure/Setpoint AlarmsAlarm Don’t Simulate Alarms Configure/SetpointAlarm Simulate Alarm Simulate Synch Timers Yes Alarms Configure/Setpoint SimulateProcedure Synchronizing Timers Definitions Chlorine Configuring the MeasurementDefinitions pH/ORP Sensor1Sensor Measurement Definitions pH Configuring Temperature Related Settings S1 Temp Comp Auto S2 Temp Comp Program Outputs Alarms MeasurementTemperature Configuring Security Settings Security Program Alarms Measurement TemperatureSetting UP Diagnostics Security Procedure Setting Up Diagnostics Program Measurement Temperature SecurityDiagnostic Setup GI Fault High 1500MΩ Reset Analyzer Resetting the AnalyzerProgram Temperature Security Diagnostics Reset Analyzer Section Calibration Calibrating TemperatureIntroduction S1 Calibration + 25.0C ProcedureCalibrate SensorSensor11 Output S1 Calibration Calibration Free Chlorine Procedure-Zeroing the Sensor Choose Free Chlorine Calibrate SensorSensor11 Output S1 Calibration Sensor Output Temperature S1 Calibration ZeroZeroCalCal Process CalCalibrate? Sensor Calibration Slope and Offset Calibration pH Auto ZeroBufferCalCal 10.01 pH 07.01 pHStable Time Buffer Manual Manual Buffer 1 0 7.00 pH S2 pH Manual Cal Buffer S1 Enter Value 00 pH Redox Temperature S2 pH Cal Buffer CalStandardizeStandardize Slope 56.19 mV/pH Offset Procedure-Entering a Known Slope and Offset Output Calibration Analog OutputsMA Output Cal Meter 000 mA Trim Complete This page left blank intentionally Section Digital Communications Model FCL-1056 Section Analyzer Section Maintenance General Cleaning the membraneReplacing the electrolyte solution and membrane Chlorine Sensor Other Maintenance Cleaning the SensorPH Sensor Constant Head Flow Controller Cleaning the flow controller Weight Weight Overview Section TroubleshootingUsing the Diagnostic Feature Faults Fault message Explanation Section Troubleshooting When a Fault Message is ShowingHardware Error Sensor RTD Open Sensor CPU ErrorSensor ADC Error Sensor Incompatible Broken Glass Sensor RTD Out of RangeGlass Z Too High Reference Impedance Too High Troubleshooting When a Warning Message is Showing Troubleshooting When no Error Message is Showing Chlorine Process readings are erratic Sensor can be calibrated, but the current is too lowReadings drift Chlorine readings are too low Sensor does not respond to changes in chlorine level Calibration Error During Two-Point Calibration Troubleshooting When no Error Message is Showing pH Sensor Does Not Respond to Known pH Changes Calibration Error during Standardization PH Readings Are Moderately Noisy and Tend to Wander Cath Troubleshooting When no Error Message is Showing GeneralSimulating Inputs Chlorine Anod Simulating pH input Simulating Inputs pH Simulating temperature Simulating Inputs TemperaturePage Germany Americas HeadquartersASIA-PACIFIC Europe Warranty Specifications subject to change without notice