EPSON FX-2180 Service Manual

Chapter 3 Troubleshooting

 

 

4. Abnormal Printing

START

3.4 Repairing the Power Supply Board

Is the self test

YES

 

Check the data from the

 

 

host PC using the hex

 

printed correctly?

 

 

 

 

 

dump mode.

 

 

 

 

 

 

NO

 

 

 

NO

 

 

 

 

YES

Reset the settings

 

NO

Are any print head

Are the printer

Are all the

 

settings correct?

to their defaults.

wires broken?

 

dots printed

 

 

 

 

 

 

 

 

 

correctly?

 

NO

 

YES

 

 

 

 

YES

 

 

 

 

NO

YES

 

 

 

Is the problem

 

 

 

 

 

 

Check the print head's

 

 

solved?

The table below provides instructions on how to repair the power supply board assembly. It lists various power supply board problems and provides likely causes, checkpoints, and solutions. To determine whether a component is defective, compare its readings with the correct waveforms, resistances, and other values listed in the table below. Then replace the component if necessary.

 

 

YES

Are all the

 

 

coil resistance as

 

 

 

 

Are the correct

 

 

 

 

 

 

 

 

 

 

 

 

END

 

 

 

 

 

 

 

dots aligned

 

described in Table 3-1.

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

correctly?

 

 

 

 

 

 

 

 

 

 

printer drivers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

installed?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Install the correct

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

printer drivers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the print head

 

 

NO

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Perform the

 

 

coil resistance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

bidirectional alignment.

 

 

correct?

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(See Chapter 5.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the problem

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

Test the print

 

 

 

 

 

 

 

 

 

solved?

 

 

 

 

 

 

 

 

 

 

head drivers on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END

 

 

 

 

 

 

 

 

 

 

Check the FFC

 

 

 

the main board

 

Does the printer

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

as described in

 

 

 

Check the platen

 

 

NO

Is the

 

 

using a multimeter.

 

 

 

 

Table 3-7.

work correctly with

 

 

 

 

 

 

 

 

 

 

gap/parallelism. (See

 

 

 

 

 

problem

 

 

 

 

 

 

 

 

 

 

another printer

 

 

 

 

 

 

 

 

 

 

Chapter 5.)

 

 

 

 

 

solved?

 

 

 

 

 

 

 

 

 

 

 

 

cable?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cable.

WARNING

Note:

The OPERATE button on the control panel only turns the secondary power circuit on or off, so the primary circuit is live as long as the printer is connected to an AC power outlet. Before you touch the power supply board or repair it, disconnect the printer from the AC power outlet.

 

 

YES

 

 

 

 

 

 

YES

Is the FFC

 

Replace the main

 

 

END

 

board.

 

 

 

OK?

 

 

Is the

YES

 

 

 

 

 

NO

 

 

 

problem

 

 

 

 

 

 

 

 

 

END

 

solved?

 

 

 

 

 

 

 

 

 

 

 

NO

END

 

Replace

 

 

YES

 

 

 

Are the print

 

 

 

 

the FFC.

NO

Is the problem

 

 

Are the bottoms of the

head drivers on

 

 

 

 

solved?

 

NO

characters missing?

 

the main board

 

 

 

 

 

 

OK?

 

NO

 

 

 

NO

 

 

END

 

 

YES

 

Replace the

 

 

 

Is the

 

 

Replace the

 

 

YES

print head

 

print head.

 

Reinstall

problem

and the main

 

 

 

 

 

 

the ribbon

solved?

 

board.

 

 

END

mask.

YES

Replace the

 

 

 

 

 

 

 

 

 

 

END

print head.

END

 

 

 

 

 

 

 

NO

Is the

 

The computer is the

 

problem

 

 

END

source of the

 

solved?

 

 

 

problem.

 

YES

 

 

 

END

 

 

Use an oscilloscope to check the waveforms in Table 3-6.

Table 3-6. Repairing the Power Supply Board

Problem

 

Cause

 

Checkpoint

 

Solution

 

 

 

 

 

 

 

The +35 V and +5

 

Diode bridge DB1

 

Measure the DC

 

Replace

V lines are not

 

is dead.

 

voltage between pins

 

DB1.

output when the

 

 

 

3 and 4 of DB1.

 

 

printer is turned

 

 

 

 

 

 

on.

 

 

 

 

 

 

 

 

Transformer coil

 

Measure the

 

Replace

 

 

T1 is open.

 

resistances of the T1

 

T1.

 

 

 

 

transformer coils at

 

 

 

 

 

 

pins 12 and 15, 9 and

 

 

 

 

 

 

11, 7 and 8, and 3

 

 

 

 

 

 

and 4.

 

 

Figure 3-7. Flowchart 4

3-7

Page 37
Image 37
Epson TM-FX2180 manual Repairing the Power Supply Board, Problem Cause Checkpoint Solution