Contents
Warnings............................................................. 3
Important Two-Component Material
Information.............................................7
ProportionerModels............................................. 9
Systems.............................................................10
Accessories........................................................11
SuppliedManuals............................................... 12
Related Manuals................................................ 12
TypicalInstallation,with circulation...................... 13
TypicalInstallation,without circulation..................14
Component Identification.....................................15
Generator....................................................17
ProportionerControl Panel ........................... 18
Air Compressor............................................18
Advanced DisplayModule (ADM).................. 19
Motor ControlModule (MCM)........................ 23
Engine ControlModule................................. 24
Load Center................................................ 25
TemperatureControl Modules.......................26
Circuit Breakers...........................................28
Overview............................................................30
Setup.................................................................33
LocateReactor............................................ 33
TrailerSetup Guidelines............................... 35
InstallWall (optional)....................................36
ConnectBattery........................................... 38
AddFuel .....................................................38
GeneralEquipmentGuidelines ..................... 38
ElectricalConnections..................................39
ConnectFeed Pumps................................... 39
BreathingAir................................................39
ConnectPressure ReliefLines...................... 40
InstallFluid TemperatureSensor ..................40
ConnectHeated Hose.................................. 40
Close gun fluid manifold valves A and
B................................................... 41
Connect Whip Hose to Gun Or Gun Fluid
Manifold.........................................41
PressureCheck Hose.................................. 41
ConnectRemote Display Module.................. 41
Grounding...................................................41
Supply Wet Cups With Throat Seal Liquid
(TSL)............................................. 42
Advanced Display Module (ADM)
Operation..............................................43
Advanced Setup Screens............................. 46
System........................................................47
Recipes.......................................................47
RunMode ...................................................48
Startup...............................................................55
Temporary Manual Hose Temperature
Control................................................. 58
FluidCirculation..................................................59
CirculationThroughReactor......................... 59
CirculationThroughGun Manifold................. 60
JogMode ........................................................... 60
Spraying............................................................ 61
SprayAdjustments.......................................62
Shutdown...........................................................63
PressureRelief Procedure.................................. 64
Flushing.............................................................65
Maintenance...................................................... 66
PreventativeMaintenanceSchedule............. 66
ProportionerMaintenance............................ 66
EngineMaintenance.................................... 67
FuelTank .................................................... 67
FlushInlet Strainer Screen ........................... 67
PumpLubrication System.............................68
DrainCoolant .............................................. 69
RefillProportionerCoolant Loop ................... 70
RefillEngine Coolant Loop ........................... 72
CoolantSpecifications..................................72
Errors................................................................ 73
ViewErrors.................................................. 73
TroubleshootErrors..................................... 73
Troubleshooting..................................................74
ErrorCodes and Troubleshooting..................74
USBData........................................................... 89
USBLogs.................................................... 89
SystemConfigurationSettings...................... 90
DownloadProcedure....................................91
CustomLanguage File ................................. 91
UploadProcedure........................................ 92
AppendixA: Engine Control Module.....................93
Dimensions........................................................96
PerformanceCharts............................................99
TechnicalSpecifications....................................102
GracoStandard Warranty..................................106
23A1705J