Setup
Setup
NOTICE
Proper system setup, startup, and shutdown
procedures are critical to electrical equipment
reliability. The following procedures ensure steady
voltage. Failure to follow these procedures will
cause voltage fluctuations that can damage
electrical equipmentand void the warranty.
NOTICE
Dono tre move or separate the proportioner, engine
assembly, or power distribution box from the pallet.
Failure to leave thecomponent mounting intact will
cause heating efficiencydegradation, and potential
unsafe wiring and grounding.

Locate Reactor

If system was not ordered with the aircompressor,
go to step 2.
1. Forsystemswithanaircompressor, install the
air tank bracket assembly andc onnectair lines.
For systems without an air compressor,o rderair
compressor kit 24K335. See manual 3A1902 for
complete installation instructions.
NOTICE
Only use air compressors with a
continuous run head unloader. Repeated
compressor motor startups will cause
errors and shutdown the system. See
Technical Specifications, page 102 for
recommended air compressors and
requirements. Other models may be used, but
motor must not stop and startduring operation.
a. Use at least two people to install the air
tank assembly (AT). Secure to frame with
supplied screws (AS) and nuts (AN). See
illustration on next page.
b. Remove u-bolt holding desiccantcontainer
and add all desiccant pellets (shipped
separately). Replace u-bolt securely. See
manual 309921.
c. Connect air line (A1) between compressor
and air tank inlet.
d. Connect air line (A2) between proportioner
air inlet to air dryer outlet.
e. Connect pilot air lines (A3 and A4) between
the air compressor and airtank.
f. Secure water drain lines (A5 and A6) to the
frame and drain outlets.
2. Install hose rack, ifordered. Seemanual 3A1903
for detailed instructions.
3. Locate Reactor on a level surface that is
nonporousand diesel resistant, such as diamond
plate. See Dimensions, page 96, for clearance
and mounting hole dimensions.
Note
Leave at least 1 ft. (0.3m) distance from
the engine side of the pallet to any wall
for engine maintenance access. See
Fig. 27, page 37.
4. Do not expose Reactor to rain or below 20°F
(-7°C).
NOTICE
To ensure the heat exchanger controlvalves
open and close properly, do not storeReactor
below 20°F (-7°C).
5. If a wall will be installed between the
proportioner and generator, remove
the fuel tank and battery bracket. See
TrailerSetup Guidelines, page 35 for instructions.
6. To mount in a trailer, use forkliftto moveReactor
by inserting the forks through theReactor pallet
frame. It is recommended to lift from the engine
side. Bolt pallet directly to trailer frame.
Note
UsePallet Support Kit 24L911 (rollers not
included) to relocate pallet tomounting
location when forksare unavailable. See
kit manual for instructions.
NOTICE
Keep the vent holes in the bottom of the
proportioner cabinet open. Make sure there is
unobstructed incomingair for the cooling fan at the
top ofthe proportioner cabinet that blows air up into
the electric motor. Failure to provide unobstructed
incoming air can cause the motorto overheat.
3A1705J 33