Graco 3A1705J Install Wall (optional)

Setup

Install Wall (optional)

Install a wallbetween the proportioner and generator

to:

• Temperature condition the trailerspace where

chemical is stored. Check with chemical

manufacturerfor chemical storage temperatures.

• Reduce noise for the operator while theReactor

is running.

The supplied fuel lines and battery cable may need

to be replaced if a wall is installed between the

proportioner and generator. Purchase the Fuel Line

and Battery Cable ExtensionKit 24K333.

1. If necessary drain coolant from system. See

Drain Coolant, page 69. Coolant lines do not

need to be disconnected to installa wall.

Note

Battery must be connected to starterto

drain coolant from system.

2. Remove screws and battery bracket from the

pallet.

Remove Battery Bracket and Fuel Tank

Figure 26

3. Remove fuel tank from the pallet.

a. Remove the mounting screws, supports, and

spacers.

b. Disconnect inlet and outlet fuel lines from the

fuel tank.

c. Use two people to lift fuel tank off of the pallet

and place where the fuel ﬁll spout is easily

accessible.

Note

Do not mount fuel tank in front of

the generator air intakeor where it

will limit opening and accessto the

electrical enclosure (DB).

4. Install wall (IW) where the fuel tank was located.

Ensure there is at least 1.25 in. (31.75 m m)

between the wall, exhaust mufﬂer, and MCM.

See Fig. 27, page 37.

Note

To prevent an air pocket from forming

inside the coolant lines between the

proportioner and generator, ensure

there is a constant rise in elevation if

the coolant lines are adjusted. Failure

tohaveaconstantriseinelevation

will reduce heating efﬁciency. See

Fig. 28, page 37.

5. Reconnect inlet and outlet fuel lines.

6. Install spacers, supports, and screws through

the fuel tank and tighten to the ﬂoor. Torque to

40 ft-lbs (54 N•m).

7. Place battery bracket over fuel tank or near the

Reactor. Remove existing battery cables from

engineand replace with the cables provided from

the fuel line and batterycable extension kit.

8. Installmounting bolts through battery bracket and

tighten to theﬂoor. Torqueto 40 ft-lbs (54 N•m).

Note

Pads under the battery bracket help

stabilize the fuel tank during operation.

36 3A1705J

Contents

Main Operation Reactor E-30i and E-XP2i EN Contents Warnings 3A1705J 3 Page 3A1705J 5 Page Important Two-Component Material Information Isocyanate Conditions 3A1705J 7 Material Self-Ignition Keep Components A and B Separate Foam Resins with 245 fa Blowing Agents Changing Materials Proportioner Models Proportioner Models E-30i Series E-XP2i Series Approvals Systems Systems with Air Compressor Accessories Supplied Manuals Related Manuals Typical Installation, with circulation Typical Installation, without circulation Component Identication (FM) Page Generator 3A1705J 17 Proportioner Control Panel Air Compressor Advanced Display Module (ADM) C A H G B System Status Indicator (B) Conditions USB Module Status LEDs (CL) Conditions Module Status LEDs (CN) Conditions Component Identication ADM Display Details Power Up Screen Menu Bar Date and Time Arrows Screen Menu Icons Motor Control Module (MCM) Engine Control Module Load Center Temperature Control Modules High Power Temperature Control Module (HPTCM) Cable Connections Low Power Module (LPTCM) Cable Connections Adjust Rotary Switch S S Circuit Breakers Circuit Breaker Conguration Options Overview Page Page Setup Locate Reactor Page Trailer Setup Guidelines Install Wall (optional) Page Connect Battery Add Fuel General Equipment Guidelines Electrical Connections Connect Feed Pumps PF PG PJ PH Breathing Air Connect Pressure Relief Lines Install Fluid Temperature Sensor Connect Heated Hose Close gun uid manifold valves A and B Connect Whip Hose to Gun Or Gun Fluid Manifold 3A1705J 41 Solvent pails used when ushing: Object being sprayed: Supply Wet Cups With Throat Seal Liquid (TSL) R S Advanced Display Module (ADM) Operation Setup Mode Set Password Page Advanced Setup Screens Advanced Screen 1 General Advanced Screen 2 Units Advanced Screen 3 USB Advanced Screen 4 Software System Recipes Add Recipe Enable or Disable Recipes Page Page Home System Off Home System Active Home System With Error Targets Maintenance Cycles Events Errors Diagnostic Troubleshooting Recipes System Events Startup Main Air Shutoff Valve (CK) 56 3A1705J The Fusion AP gun manifold is shown. 3A1705J 57 Temporary Manual Hose Temperature Control A SC B 15V837 Fluid Circulation Circulation Through Reactor Circulation Through Gun Manifold The Fusion AP gun manifold is shown. 60 3A1705J Jog Mode Spraying The Fusion AP gun is shown. 3A1705J 61 Spray Adjustments Shutdown Pressure Relief Procedure TheFusionA 64 3A1705J P gun is shown. Flushing Maintenance Preventative Maintenance Schedule Proportioner Maintenance Wet Cup Fluid Inlet Strainer Screens Engine Maintenance Fuel Tank Flush Inlet Strainer Screen Pump Lubrication System R Drain Coolant D H T HF Rell Proportioner Coolant Loop 70 3A1705J Page Rell Engine Coolant Loop Coolant Specications Errors View Errors Troubleshoot Errors Troubleshooting Error Codes and Troubleshooting Page Page Page Page Page Page Page Page Page Page Page Troubleshooting Error Code Error Position Type Name Cause Solution Page Page USB Data USB Logs Event Log Job Log Daily Log System Conguration Settings Download Procedure Custom Language File Create Custom Language Strings Upload Procedure Appendix A: Engine Control Module Run Screens Run Screen Layout Information Screens Information Screen Layout Mode Icons Instrumentation Icons Alarms Warning Shutdown Page Page Page Performance Charts E-30i Proportioners For Foam FLOW lbs/min (kg/min) Proportioners For Coatings Table 2 Fusion Air Purge, FlatPattern Table 3 Fusion Mechanical Purge, Round Pattern Table 4 Fusion Mechanical Purge, FlatPattern Technical Specications E-30i Models Page E-XP2i Models Page Graco Standard Warranty Graco Information