System Assembly | Graco ti18524d, ti18496b, ti18526c specs

Setup

System Assembly

When the system is shipped from the factory some items may be shipped loose. Perform the following instructions to properly install each of the component items.

1.For cart and boom systems only, install legs:

a.With the system still on the pallet, use the sup- plied hardware to install the legs onto the base as shown below. The two longer legs should be installed on the air control panel side of the machine. The two non-locking casters should be installed on the two longer legs.

2. Connect heater (if ordered):

•Improperly installed or connected equipment may create a hazardous condition that can cause fire, explosion, or electric shock.

•Refer to heater manual listed on page 3 for detailed instructions and warnings.

•You must have a qualified electrician connect heater wiring. Ensure wiring and installation com- ply with local electrical codes for hazardous areas.

•Wiring, wiring connections, switches, and electrical distribution panel must all meet flame-proof (explo- sion-proof) requirements.

a.Use supplied hardware to install heater onto pole as shown below. Position the heater to ease hose routing between pump and heater. See Heater Kits manual for bolt hole patterns.

ti18523c

b.Use a forklift to raise the system off of the pallet, remove the pallet, then place item directly on the floor.

Viscon Heater Shown

ti18529b

b. Connect heater electrical connections. See heater manual listed on page 3 for detailed instructions.

18

3A2012J

Image 18

Graco ti18524d, ti18496b, ti18526c specifications System Assembly, For cart and boom systems only, install legs

Contents

Important Safety Instructions FRP Proportioner Contents Related Manuals Agency ApprovalsManual Description Hose ModelsNo Cart Cart, Mast, and Boom Length Ratio Accessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Changing Materials Important Two-Component Material InformationMaterial Self-ignition Keep Resin and Catalyst Components Separate Overview Typical Applications Component Identification Key Air Control Panel Pressure relief/recirculation fluid outlet P1 place Air Motor and Resin Displacement PumpPressure relief/recirculation valve P relieves pres Pressurized fluid outlet on filter R connect fluid Catalyst Pump Catalyst Pump Components Solvent Flush Systems Solvent Flush Diaphragm PumpSolvent Flush Asme and CE-Approved Pressure Pot Location Requirements SetupBefore Installation System Mounting Wall Mount Systems Only For systems bolting directly to wall not using a pole System Assembly For cart and boom systems only, install legs Spring Chain Roving Guides Deflector Plates Ground Wire Grounding Connect Fluid and Air Lines Air Connections Catalyst Pump Pressure Relief Valve Solvent Flush Connections if applicable Flush Before First UseFill Supply Tanks Gun Connections Trigger Lock Pressure Relief Procedure and ShutdownOperation Boom Operation Operation Startup For internal mix proportioners only, check solvent line Follow Pressure Relief Procedure and Shut- down on Prime Operation 3A2012J Flush Spray External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar AAC Air Adjustment Follow Pressure Relief Procedure and Shutdown on Run Mode Setup ModeDataTrak Operation Operation Runaway Monitor Solenoid Release Button Counter/Totalizer DiagnosticsPrime/Flush Display Diagnostic Codes Symbol Code Name Diagnosis Cause Replace DataTrak Battery or Fuse Disconnect DataTrak Maintenance ComponentsTask Schedule Inspect pump wetcup Daily Troubleshooting Resin Pump Spray pattern Mendations Fluid is too thin or too thick Disconnect the Displacement Pump RepairGeneral Information Reconnect the Displacement Pump Align cylinder and adapter plate Disconnect the Air Motor Reconnect the Air Motor Ti18456c Replace Pumpline Disassemble Catalyst Pump Repair Catalyst PumpRemove Catalyst Pump from System Repair Throat and Piston Seals Repair Foot Valve Assemble Catalyst Pump Catalyst Pump Details System Parts Systems 152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Carts Quantity System Parts Wall or Pole Mount Kit, 16N918 Part Description Qty Boom, 16N761 Air Panel Slave Pump Linkage, 16P125 Resin Pumplines Part Description 131 171 Gun Connecting KitAir Motor and Pump for Resin Pumpline Coupling Collars Resin Filter 24F620Mesh Pack Resin Supply Hose 16M736 3A2012J Catalyst Slave Pumps 922 930 940 Installation Tools not shown Catalyst Pumps Catalyst Reservoir 16P425 Cart not included in kit, shown for reference only Hose Bundles Quantity Accessory Parts Heater Kits 16N014 and 16N015 Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Solvent Pressure Pot Kits Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 Asme and CE-Approved Pressure Pots, 16M874 and 16M875 Tube Solvent Diaphragm Pumps Gallon 16M560 and 5-gallon 16M561 DataTrak Upgrade Kit 16M881 Carts for 55 Gallon Barrel, 16M896 Roving Box Bracket 16M961 Chop Hose Extension HosesGel Hose For external gel Dimensions Cart and BoomTop View Cart Only Wall/Pole Mount Technical Data Pumpline Wall Mounting Bracket Dimensions Pumpline Technical Data 3A2012J Graco Standard Warranty Graco Information