Contents
FRP Proportioner
Important Safety Instructions
Contents
Agency Approvals
Related Manuals
Manual Description
No Cart Cart, Mast, and Boom
Models
Hose
Length Ratio
Accessories
Skin Injection Hazard
Toxic Fluid or Fumes Hazard
3A2012J
Material Self-ignition
Important Two-Component Material Information
Changing Materials
Keep Resin and Catalyst Components Separate
Typical Applications
Overview
Key
Component Identification
Air Control Panel
Pressure relief/recirculation valve P relieves pres
Air Motor and Resin Displacement Pump
Pressure relief/recirculation fluid outlet P1 place
Pressurized fluid outlet on filter R connect fluid
Catalyst Pump Components
Catalyst Pump
Solvent Flush Diaphragm Pump
Solvent Flush Systems
Solvent Flush Asme and CE-Approved Pressure Pot
Before Installation
Setup
Location Requirements
System Mounting Wall Mount Systems Only
For systems bolting directly to wall not using a pole
For cart and boom systems only, install legs
System Assembly
Spring Chain Roving Guides Deflector Plates
Grounding
Ground Wire
Air Connections
Connect Fluid and Air Lines
Catalyst Pump Pressure Relief Valve
Fill Supply Tanks
Flush Before First Use
Solvent Flush Connections if applicable
Gun Connections
Operation
Pressure Relief Procedure and Shutdown
Trigger Lock
Boom Operation
Operation
For internal mix proportioners only, check solvent line
Startup
Prime
Follow Pressure Relief Procedure and Shut- down on
Operation
3A2012J
Flush
External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar
Spray
Follow Pressure Relief Procedure and Shutdown on
AAC Air Adjustment
Setup Mode
Run Mode
DataTrak Operation
Operation
Solenoid Release Button
Runaway Monitor
Prime/Flush
Diagnostics
Counter/Totalizer
Display
Diagnostic Codes Symbol Code Name Diagnosis Cause
Disconnect DataTrak
Replace DataTrak Battery or Fuse
Components
Maintenance
Task Schedule Inspect pump wetcup Daily
Resin Pump
Troubleshooting
Spray pattern Mendations Fluid is too thin or too thick
Repair
Disconnect the Displacement Pump
General Information
Align cylinder and adapter plate
Reconnect the Displacement Pump
Reconnect the Air Motor
Disconnect the Air Motor
Ti18456c
Replace Pumpline
Remove Catalyst Pump from System
Repair Catalyst Pump
Disassemble Catalyst Pump
Repair Throat and Piston Seals
Assemble Catalyst Pump
Repair Foot Valve
Catalyst Pump Details
Systems
System Parts
152 24M692 SPACER, ball joint
Wall or Pole Mount KIT
Wall or Pole Mount KIT
Wall or Pole Mount KIT
Quantity
Carts
System Parts
Part Description Qty
Wall or Pole Mount Kit, 16N918
Boom, 16N761
Air Panel
Slave Pump Linkage, 16P125
Part Description 131 171
Resin Pumplines
Air Motor and Pump for Resin Pumpline
Connecting Kit
Gun
Coupling Collars
24F620
Resin Filter
Mesh Pack
16M736
Resin Supply Hose
3A2012J
922 930 940
Catalyst Slave Pumps
Catalyst Pumps
Installation Tools not shown
16P425
Catalyst Reservoir
Cart not included in kit, shown for reference only
Hose Bundles
Quantity
16N014 and 16N015 Kits
Accessory Parts Heater Kits
16N0169, 16N017, 16N018, and 16N019 Kits
Nipple
Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894
Solvent Pressure Pot Kits
Tube
Asme and CE-Approved Pressure Pots, 16M874 and 16M875
Gallon 16M560 and 5-gallon 16M561
Solvent Diaphragm Pumps
16M881
DataTrak Upgrade Kit
Carts for 55 Gallon Barrel, 16M896
16M961
Roving Box Bracket
Gel Hose
Extension Hoses
Chop Hose
For external gel
Cart and Boom
Dimensions
Top View
Wall/Pole Mount
Cart Only
Pumpline Wall Mounting Bracket Dimensions
Technical Data
Pumpline Technical Data
3A2012J
Graco Information
Graco Standard Warranty