Startup | Graco ti18526c, ti18524d, ti18496b instruction

Operation

Startup

NOTE: Do not exceed 20 psi (0.14 MPa, 1.4 bar) on the material air pressure regulator until a steady material flow has been established.

To avoid overpressurization, before turning on the main air supply ensure all regulators are adjusted fully counter-clockwise so they are set to zero pressure.

1.Verify wetcup is filled with Graco Throat Seal Liquid (TSL™).

2.Ensure main air line is connected to the air control panel air inlet (AA).

3.For internal mix proportioners only, check solvent line:

a.Verify gun is ready to begin operation. See gun manual.

b.Turn shutoff valve (AP) on the air control panel to the open position.

c.Open the air valve on the solvent pump and adjust the solvent pressure to 90 psi (0.63 MPa, 6.3 bar).

d.Open the ball valve on the solvent pump.

e.Open solvent knob on the gun to verify that sol- vent will flow out of the front of the gun through the dispense tip, then close the valve.

Oil left in the system at the factory can react with cata- lyst and create a fire or explosion.

•Flush before first use.

•Do not add catalyst to the catalyst reservoir until the system has been flushed.

4.If this is the first startup of the machine, perform the Flush procedure on page 30.

5.As desired, perform Prime, Flush, or Spray proce- dures beginning on page 27. Make sure to flush the system before first use to flush out oil used to test the equipment at the factory.

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3A2012J

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Graco ti18526c, ti18524d, ti18496b specifications Startup, For internal mix proportioners only, check solvent line

Contents

Important Safety Instructions FRP Proportioner Contents Manual Description Related ManualsAgency Approvals Hose ModelsNo Cart Cart, Mast, and Boom Length Ratio Accessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Changing Materials Important Two-Component Material InformationMaterial Self-ignition Keep Resin and Catalyst Components Separate Overview Typical Applications Component Identification Key Air Control Panel Pressure relief/recirculation fluid outlet P1 place Air Motor and Resin Displacement PumpPressure relief/recirculation valve P relieves pres Pressurized fluid outlet on filter R connect fluid Catalyst Pump Catalyst Pump Components Solvent Flush Asme and CE-Approved Pressure Pot Solvent Flush SystemsSolvent Flush Diaphragm Pump Location Requirements SetupBefore Installation System Mounting Wall Mount Systems Only For systems bolting directly to wall not using a pole System Assembly For cart and boom systems only, install legs Spring Chain Roving Guides Deflector Plates Ground Wire Grounding Connect Fluid and Air Lines Air Connections Catalyst Pump Pressure Relief Valve Solvent Flush Connections if applicable Flush Before First UseFill Supply Tanks Gun Connections Trigger Lock Pressure Relief Procedure and ShutdownOperation Boom Operation Operation Startup For internal mix proportioners only, check solvent line Follow Pressure Relief Procedure and Shut- down on Prime Operation 3A2012J Flush Spray External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar AAC Air Adjustment Follow Pressure Relief Procedure and Shutdown on DataTrak Operation Run ModeSetup Mode Operation Runaway Monitor Solenoid Release Button Counter/Totalizer DiagnosticsPrime/Flush Display Diagnostic Codes Symbol Code Name Diagnosis Cause Replace DataTrak Battery or Fuse Disconnect DataTrak Task Schedule Inspect pump wetcup Daily MaintenanceComponents Troubleshooting Resin Pump Spray pattern Mendations Fluid is too thin or too thick General Information Disconnect the Displacement PumpRepair Reconnect the Displacement Pump Align cylinder and adapter plate Disconnect the Air Motor Reconnect the Air Motor Ti18456c Replace Pumpline Disassemble Catalyst Pump Repair Catalyst PumpRemove Catalyst Pump from System Repair Throat and Piston Seals Repair Foot Valve Assemble Catalyst Pump Catalyst Pump Details System Parts Systems 152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Carts Quantity System Parts Wall or Pole Mount Kit, 16N918 Part Description Qty Boom, 16N761 Air Panel Slave Pump Linkage, 16P125 Resin Pumplines Part Description 131 171 Gun Connecting KitAir Motor and Pump for Resin Pumpline Coupling Collars Mesh Pack Resin Filter24F620 Resin Supply Hose 16M736 3A2012J Catalyst Slave Pumps 922 930 940 Installation Tools not shown Catalyst Pumps Catalyst Reservoir 16P425 Cart not included in kit, shown for reference only Hose Bundles Quantity 16N0169, 16N017, 16N018, and 16N019 Kits Accessory Parts Heater Kits16N014 and 16N015 Kits Nipple Solvent Pressure Pot Kits Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 Asme and CE-Approved Pressure Pots, 16M874 and 16M875 Tube Solvent Diaphragm Pumps Gallon 16M560 and 5-gallon 16M561 DataTrak Upgrade Kit 16M881 Carts for 55 Gallon Barrel, 16M896 Roving Box Bracket 16M961 Chop Hose Extension HosesGel Hose For external gel Top View DimensionsCart and Boom Cart Only Wall/Pole Mount Technical Data Pumpline Wall Mounting Bracket Dimensions Pumpline Technical Data 3A2012J Graco Standard Warranty Graco Information