Replace Pumpline | Graco ti18496b, ti18524d, ti18526c instruction

Repair

Replace Pumpline

This procedure is only needed if the entire pumpline will

be replaced. If just installing repair parts in the air motor and/or displacement pump, see Disconnect the Dis- placement Pump on page 42, Disconnect the Air

Motor on page 44, displacement pump manual 3A2313, and air motor manual 3A2315.

1.Flush the pump, see page 30.

2.Relieve the pressure, see page 24.

3.Disconnect main air line from air panel (AE).

4.Disconnect items from the air motor, see FIG. 36 on page 45:

a.Note location of all air hoses connected to air motor then disconnect the hoses from the air motor.

b.Remove top pin (AA) connecting upper catalyst pump arm to air motor, then remove bolts (AB) connecting lower catalyst pump arm to air motor then remove catalyst pump and control arms assembly (AC).

c.Remove two bolts (AD) securing air control panel to air motor then remove air control panel (AE).

5.Disconnect the air and fluid hoses.

6.Disconnect the ground wire.

7.Use a socket to loosen the two screws (AG) con- necting the air motor to the mounting bracket (AH).

8.Use a socket to remove the two screws (AK) secur- ing the displacement pump to the mounting bracket.

9.Lift up on the pumpline to slide pumpline out of bracket.

10.Reassembly is reverse of assembly.

46

3A2012J

Image 46

Graco ti18496b, ti18524d, ti18526c specifications Replace Pumpline

Contents

Important Safety Instructions FRP Proportioner Contents Agency Approvals Related ManualsManual Description Hose ModelsNo Cart Cart, Mast, and Boom Length Ratio Accessories Skin Injection Hazard Toxic Fluid or Fumes Hazard 3A2012J Changing Materials Important Two-Component Material InformationMaterial Self-ignition Keep Resin and Catalyst Components Separate Overview Typical Applications Component Identification Key Air Control Panel Pressure relief/recirculation fluid outlet P1 place Air Motor and Resin Displacement PumpPressure relief/recirculation valve P relieves pres Pressurized fluid outlet on filter R connect fluid Catalyst Pump Catalyst Pump Components Solvent Flush Diaphragm Pump Solvent Flush SystemsSolvent Flush Asme and CE-Approved Pressure Pot Location Requirements SetupBefore Installation System Mounting Wall Mount Systems Only For systems bolting directly to wall not using a pole System Assembly For cart and boom systems only, install legs Spring Chain Roving Guides Deflector Plates Ground Wire Grounding Connect Fluid and Air Lines Air Connections Catalyst Pump Pressure Relief Valve Solvent Flush Connections if applicable Flush Before First UseFill Supply Tanks Gun Connections Trigger Lock Pressure Relief Procedure and ShutdownOperation Boom Operation Operation Startup For internal mix proportioners only, check solvent line Follow Pressure Relief Procedure and Shut- down on Prime Operation 3A2012J Flush Spray External mix systems 30-40 psi 0.21-0.28 MPa, 2.1-2.8 bar AAC Air Adjustment Follow Pressure Relief Procedure and Shutdown on Setup Mode Run ModeDataTrak Operation Operation Runaway Monitor Solenoid Release Button Counter/Totalizer DiagnosticsPrime/Flush Display Diagnostic Codes Symbol Code Name Diagnosis Cause Replace DataTrak Battery or Fuse Disconnect DataTrak Components MaintenanceTask Schedule Inspect pump wetcup Daily Troubleshooting Resin Pump Spray pattern Mendations Fluid is too thin or too thick Repair Disconnect the Displacement PumpGeneral Information Reconnect the Displacement Pump Align cylinder and adapter plate Disconnect the Air Motor Reconnect the Air Motor Ti18456c Replace Pumpline Disassemble Catalyst Pump Repair Catalyst PumpRemove Catalyst Pump from System Repair Throat and Piston Seals Repair Foot Valve Assemble Catalyst Pump Catalyst Pump Details System Parts Systems 152 24M692 SPACER, ball joint Wall or Pole Mount KIT Wall or Pole Mount KIT Wall or Pole Mount KIT Carts Quantity System Parts Wall or Pole Mount Kit, 16N918 Part Description Qty Boom, 16N761 Air Panel Slave Pump Linkage, 16P125 Resin Pumplines Part Description 131 171 Gun Connecting KitAir Motor and Pump for Resin Pumpline Coupling Collars 24F620 Resin FilterMesh Pack Resin Supply Hose 16M736 3A2012J Catalyst Slave Pumps 922 930 940 Installation Tools not shown Catalyst Pumps Catalyst Reservoir 16P425 Cart not included in kit, shown for reference only Hose Bundles Quantity 16N014 and 16N015 Kits Accessory Parts Heater Kits16N0169, 16N017, 16N018, and 16N019 Kits Nipple Solvent Pressure Pot Kits Asme Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894 Asme and CE-Approved Pressure Pots, 16M874 and 16M875 Tube Solvent Diaphragm Pumps Gallon 16M560 and 5-gallon 16M561 DataTrak Upgrade Kit 16M881 Carts for 55 Gallon Barrel, 16M896 Roving Box Bracket 16M961 Chop Hose Extension HosesGel Hose For external gel Cart and Boom DimensionsTop View Cart Only Wall/Pole Mount Technical Data Pumpline Wall Mounting Bracket Dimensions Pumpline Technical Data 3A2012J Graco Standard Warranty Graco Information