Single ARM | Lincoln Electric IM986 specs

POWER WAVE® i400

Electrode

Connection

AutoDrive 4R90

K2685-2

Wire Feeder

Gas

Air

ARC Mate 1XXiC

* Electrode

Cable (+)

K2163-xx or

K1842-xx

Optional Work

Sense Lead (21)

FANUC Robotics R-30iA "a-cabinet" Controller with Integrated Op Box

ArcLink XT

Ethernet Cable

Power Wave i400

K2669-2

Circuit Breaker (15 Amp)

Devicenet

Connector

Wire Feeder Connector

Voltage Sense

Connector

TYPICAL STAND ALONE SYSTEMS

A-9

INSTALLATION

Wire Feeder Control cable K1785-xx

Work

Piece

* Work

Cable (-)

K2163-xx or

K1842-xx

ArcLink

Connector

ArcLink XT Ethernet Connector

(SINGLE ARM)

OR

* Refer to Output Cable guidelines for recommended cable size in PowerWave i400 Instruction Manual.

A-9

Image 18

Lincoln Electric IM986 manual Single ARM

Contents

Power Wave Safety Depends on You Safety Mar ʻ95 Electric Shock can kill AUG Iii Jan Précautions DE Sûreté Mar. ʻ93 Electromagnetic Compatibility EMC Safety Thank You Vii Table of Contents Operating Temperature Range Phase InputHeight Width Depth Weight Storage Temperature Range Class F EnclosureClass K2673-23 155C Installation Safety Precautions Input and Grounding Connections Input Fuse and Supply Wire ConsiderationsPower Supply Connection for the Fanuc R30iA Controller Input Connections Connection Diagrams and System Optional Equipment Power Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM Typical I400 Percent Electrode and Work Connections General GuidelinesTable A.1 Duty Voltage Sensing Overview Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Table A.2 If Sense Leads are not Used Work Voltage SensingVoltage Sensing Considerations for Multiple Arc Systems See Figure A.3 Power Common Equipment Connections Regarding cable placement, best results will beControl Cable Connections General Guidelines Other SET-UP Issues Operation Electric Shock can kill Input Power Three Phase Direct Current Product Description Recommended Processes and Equipment Case Front Case Front Control Description Pin Leads Function Case BackCase Back Components Description 115V / 15A Duplex Receptacle Internal Controls POWER-UP SequenceCommon Welding Procedures Internal Controls Description Basic Welding Controls Constant Voltage Welding Pulse Welding Non Synergic CV Field Installed AccessoriesFactory Installed Optional Equipment Periodic Maintenance MaintenanceRoutine Maintenance Calibration Specification Capacitor Discharge Procedure Figure D.1a Troubleshooting HOW to USE Troubleshooting Guide Using the Status LED to Troubleshoot System Problems Table E.1 Error Codes for the Power Wave Error Code #Indication Wire Drive Module Problems Recommended SymptomsCourse of Action Observe Safety Guidelines LED Recommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Touch Sense command From the DeviceNet tab Power SupplyUnder the Produced Assembly that Passive Mode Strike Wire Feed Speed Bad Weld Starting Wire Feed problemThrough the wire conduit. Verify Ly connected and configured as Needs to be changed, select Respond quicklyAnalog In Active Selections From the DeviceNet tab Modification Burnback is present Burnback Time Bad Weld Ending Burnback Disabled From the DeviceNet tabOther than Analog Scans Between Updates That Burnback is present for all Analogs Welding set points Problems Possible Recommended Symptoms Diagrams Enhanced Diagam Dimension Print Power Wave Aviso DE Use ventilation or exhaust to Guards off