Lincoln Electric IM986 manual Troubleshooting, Problems, Recommended, Symptoms, Course Of Action

Models: IM986

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Manual background

E-9

 

 

 

TROUBLESHOOTING

 

 

E-9

 

Observe all Safety Guidelines detailed throughout this manual

PROBLEMS

 

 

 

 

 

POSSIBLE

 

 

RECOMMENDED

(SYMPTOMS)

 

 

 

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

WELD AND ARC QUALITY PROBLEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Arc loss fault on robot.

 

 

 

2. Conduit leading to the wire feed-

 

 

 

 

 

 

 

 

 

 

2. Remove bends and twists in

 

 

 

 

 

 

 

er has bends or twists, which

 

 

 

conduit leading to the feeder.

 

 

 

 

 

 

 

 

can reduce the wire feed speed.

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Conduit leading up to the wire

 

 

 

3. Use a shorter piece of conduit.

 

 

 

 

 

 

 

 

feeder from the wire reel is too

 

 

 

 

 

 

 

 

 

 

 

 

 

long.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

 

 

POSSIBLE

 

 

RECOMMENDED

(SYMPTOMS)

 

 

 

 

 

CAUSE

 

 

COURSE OF ACTION

 

 

DeviceNet – PLC Controlled System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Device does not go on Line.

 

 

 

 

 

1. 24v bus power.

 

 

 

 

 

 

 

 

 

 

 

 

1. Verify that LED 10 is on when

 

 

 

 

 

 

 

 

 

 

 

 

the DeviceNet network is pow-

 

 

 

 

 

 

 

 

 

 

 

 

 

ered. This can be done with the

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER WAVE® turned on or

 

 

 

 

 

 

 

 

 

 

 

 

 

off.

 

 

 

 

 

 

 

 

2. Baud rate.

 

 

 

 

2. Verify the baud rate setting is the

 

 

 

 

 

 

 

 

 

 

 

 

same as the DeviceNet Master.

 

 

 

 

 

 

 

 

 

 

 

 

 

The baud rate is set via the

 

 

 

 

 

 

 

 

 

 

 

 

 

DeviceNet tab of the Diagnostics

 

 

 

 

 

 

 

 

 

 

 

 

 

Utility.

 

 

 

 

 

 

 

 

3. MAC ID

 

 

 

 

3. Verify the DeviceNet MAC ID is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

correct. The Mac ID is set via

 

 

 

 

 

 

 

 

 

 

 

 

 

the DeviceNet tab of the

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagnostics Utility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Termination

 

 

 

 

4. Verify that the DeviceNet bus is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

terminated correctly.

 

 

 

 

 

 

 

 

5. Wiring.

 

 

 

 

5. Verify the wiring of all multi-port

 

 

 

 

 

 

 

 

 

 

 

 

 

 

taps and field attachable ends.

 

 

 

 

 

 

 

 

6. EDS Files

 

 

 

 

6. Verify that the correct EDS files

 

 

 

 

 

 

 

 

 

(Electronic Data Sheet Files)

 

 

 

are being used if they are need-

 

 

 

 

 

 

 

 

 

 

 

 

 

ed. The DeviceNet tab of the

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagnostics Utility displays the

 

 

 

 

 

 

 

 

 

 

 

 

 

current Product Code and

 

 

 

 

 

 

 

 

 

 

 

 

 

Vendor Revision of the POWER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WAVE®.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual backgroundManual background CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® i400

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Lincoln Electric IM986 manual Troubleshooting, Problems, Recommended, Symptoms, Course Of Action