Manuals / Lincoln Electric / Power Tools / Welder

Lincoln Electric IM986 manual Accessories, Optional Equipment, Factory Installed, Field Installed

Models: IM986

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C-1

ACCESSORIES

C-1

OPTIONAL EQUIPMENT

FACTORY INSTALLED

None Available.

FIELD INSTALLED

K940-Work Voltage Sense Lead Kit

K2670-[ ] CE Filter Kit

K2677-1 Integration Kit

COMPATIBLE LINCOLN EQUIPMENT

K2685-2 Auto Drive 4R90 Wire feeder (14-pin control cable).

K1780-2 Power Feed 10 Robotic Wire Drive

For additional Information see Optional Equipment in the Installation Section.

POWER WAVE® i400

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Lincoln Electric IM986 Accessories, Optional Equipment, Factory Installed, Field Installed, Compatible Lincoln Equipment

Contents

OPERATOR’S MANUAL POWER WAVEIM986 CALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousSAFETY ELECTRIC SHOCK can killARC RAYS can burn FUMES AND GASES can be dangerousSAFETY FOR ELECTRICALLY powered equipmentWELDING and CUTTING SPARKS can cause fire or explosion CYLINDER may explode if damagedMar. ʻ93 PRÉCAUTIONS DE SÛRETÉSAFETY SAFETY Electromagnetic Compatibility EMCMethods of Reducing Emissions Mains Supply SAFETYElectromagnetic Compatibility EMC Thank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration Maintenance TABLE OF CONTENTSInstallation AccessoriesTEMPERATURE RANGES INSTALLATIONTECHNICAL SPECIFICATIONS - POWER WAVE i400 K2669-2, K2673-2 PHYSICAL DIMENSIONSINSTALLATION TECHNICAL SPECIFICATIONS - POWER WAVE i400 K2669-2, K2673-2REGULATORY REQUIREMENTS JAPANESE MODELS ENVIRONMENTAL CONSIDERATIONS INSTALLATIONSAFETY PRECAUTIONS LOCATION AND MOUNTINGINSTALLATION INPUT AND GROUNDING CONNECTIONSINPUT CONNECTIONS ELECTROMAGNETIC COMPATIBILITY EMCINSTALLATION CONNECTION DIAGRAMS AND SYSTEMOPTIONAL EQUIPMENT RECOMMENDED EQUIPMENTmance in critical high speed pulse applications INSTALLATIONOPTIONAL EQUIPMENT K1796-xxDETAIL A A FANUC R30iA CONTROLLER MOUNTINGINSTALLATION INTEGRATED SYSTEMS SINGLE INSTALLATIONTYPICAL TYPICAL STAND ALONE SYSTEMS SINGLE ARMINSTALLATION A-10 TYPICAL MASTER / SLAVE SYSTEM DUAL ARMA-10 INSTALLATIONA-11 INSTALLATIONTYPICAL F355i RETROFIT SINGLE ARMINSTALLATION A-12ELECTRODE AND WORK CONNECTIONS GENERAL GUIDELINES OUTPUT CABLE GUIDELINESINSTALLATION A-13CABLE INDUCTANCE, AND ITS EFFECTS ON WELDING REMOTE SENSE LEAD CONNECTIONSsources, and result in arc interference A-14INSTALLATION A-14A-15 A-15INSTALLATION INSTALLATION A-16CONTROL CABLE CONNECTIONS COMMON EQUIPMENT CONNECTIONSThe DeviceNet MAC ID and baud rate of the POWER OTHER SET-UP ISSUESA-17 INSTALLATIONWELDING SPARKS can cause fire or explosion OPERATIONELECTRIC SHOCK can kill FUMES AND GASES can be dangerousWIRE FEEDER GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUALINPUT POWER HIGH TEMPERATURERECOMMENDED PROCESSES PRODUCT DESCRIPTIONRECOMMENDED PROCESSES AND EQUIPMENT PRODUCT SUMMARYOPERATION CASE FRONTCASE FRONT CONTROL DESCRIPTION 8. NEGATIVE OUTPUT TERMINAL 9. POSITIVE OUTPUT TERMINAL CASE BACKCASE BACK COMPONENTS DESCRIPTION OPERATIONINTERNAL CONTROLS DESCRIPTION POWER-UP SEQUENCECOMMON WELDING PROCEDURES INTERNAL CONTROLSOPERATION BASIC WELDING CONTROLSCONSTANT VOLTAGE WELDING OPERATION Pulse WeldingTrim adjusts the arc length and ranges from 0.50 to OPTIONAL EQUIPMENT ACCESSORIESFACTORY INSTALLED FIELD INSTALLEDCALIBRATION SPECIFICATION MAINTENANCEROUTINE MAINTENANCE PERIODIC MAINTENANCE4. Remove the left case side by pulling out from the bottom CAPACITOR DISCHARGE PROCEDUREMAINTENANCE Step 2. POSSIBLE CAUSE TROUBLESHOOTINGHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMMeaning USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSTROUBLESHOOTING LightTROUBLESHOOTING POWER SOURCE---WELD CONTROLLERERROR CODES FOR THE POWER WAVE ERROR CODES FOR THE POWER WAVE WIRE DRIVE MODULETROUBLESHOOTING BASIC MACHINE PROBLEMS PROBLEMSSYMPTOMS TROUBLESHOOTING GUIDETROUBLESHOOTING GUIDE TROUBLESHOOTINGPROBLEMS SYMPTOMSPROBLEMS TROUBLESHOOTINGPROBLEMS SYMPTOMSSYMPTOMS WELD AND ARC QUALITY PROBLEMSTROUBLESHOOTING PROBLEMSPROBLEMS TROUBLESHOOTINGPROBLEMS SYMPTOMSRECOMMENDED COURSE OF ACTION PROBLEMS SYMPTOMSE-10 POSSIBLE CAUSEE-11 E-11TROUBLESHOOTING PROBLEMS SYMPTOMSE-12 E-12TROUBLESHOOTING PROBLEMS SYMPTOMSE-13 E-13TROUBLESHOOTING PROBLEMS SYMPTOMSPROBLEMS E-14POSSIBLE TROUBLESHOOTINGEnhanced Diagam DIAGRAMS21.54 DIMENSION PRINTDETAIL VIEW OF CHASSIS REMOVED FROM CABINET G6044POWER WAVE ATENÇÃO AVISO DEPRECAUCION WARNUNGATENÇÃO AVISO DEPRECAUCION WARNUNGWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide