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| TROUBLESHOOTING |
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| Observe all Safety Guidelines detailed throughout this manual | |||||||||||||
| PROBLEMS |
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| POSSIBLE |
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| (SYMPTOMS) |
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| CAUSE |
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| DeviceNet – PLC Controlled System |
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| 4. Limit Errors |
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| Bad Welding. |
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| are within limits. |
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| 5. Gas |
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| 5. Verify Gas remains on until after |
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| the weld is complete. |
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| 6. Welding set points |
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| 6. Verify welding set points for work |
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| point, trim, and wave values. |
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| 7. Wire Drive / Gear selection |
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| 7. Verify proper wire drive and gear |
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| ratio has been selected |
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| PROBLEMS |
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| POSSIBLE |
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| (SYMPTOMS) |
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| CAUSE |
| COURSE OF ACTION | ||||||||||
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| ETHERNET |
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| Cannot Connect. | 1. Physical connection. | |||||||||||||
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| 1. Verify that the correct patch cable or | ||||||||
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| cross over cable is being used (refer |
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| to local IT department for assis- |
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| tance). |
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| NOTE: |
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| • For direct connection to the Fanuc |
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| R30iA Controller, use only the cable |
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| provided with the |
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| kit |
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| • Verify the cables are fully inserted |
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| into the bulk head connector. |
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| • LED 8 located under the PC board |
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| ethernet connector will be lit when |
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| the machine is connected to another |
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| 2. IP address information. |
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| network device. |
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| 2. Use Weld Manager (included on the |
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| POWER WAVE® Utilities and |
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| Service Navigator CDʼs or available |
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| at www.powerwavesoftware.com) to |
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| verify the correct IP address infor- |
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| mation has been entered. |
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| NOTE: |
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| • The IP address configuration MUST |
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| be set to dynamic when connected to |
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| the Fanuc R30iA Controller. |
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| • Verify no duplicate the IP addresses |
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| exist on the network. |
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| 3. Ethernet Speed. |
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| 3. Verify that the network device con- |
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| nected to the POWER WAVE® is |
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| either a |
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| Connection Drops while welding. |
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| 1. Cable Location. |
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| 1. Verify Network cable is not located |
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| next to current carrying conductors. |
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| This would include input power |
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| cables and welding output cables. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER WAVE® i400
