|
|
|
|
|
| TROUBLESHOOTING |
| |||||||||
|
|
| Observe all Safety Guidelines detailed throughout this manual | |||||||||||||
| PROBLEMS |
|
|
| POSSIBLE |
| RECOMMENDED |
| ||||||||
| (SYMPTOMS) |
|
|
| CAUSE |
| COURSE OF ACTION |
| ||||||||
|
|
| DeviceNet – PLC Controlled System |
| ||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
| 4. Limit Errors |
|
| 4. Verify all welding setpoint values |
| ||||
|
| Bad Welding. |
|
|
|
| ||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
| are within limits. |
|
|
|
|
|
|
|
|
|
|
|
| 5. Gas |
|
|
| 5. Verify Gas remains on until after |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| the weld is complete. |
|
|
|
|
|
|
|
|
|
|
|
| 6. Welding set points |
|
|
| 6. Verify welding set points for work |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| point, trim, and wave values. |
|
|
|
|
|
|
|
|
|
|
|
| 7. Wire Drive / Gear selection |
|
|
| 7. Verify proper wire drive and gear |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ratio has been selected |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| PROBLEMS |
|
| POSSIBLE |
| RECOMMENDED | ||||||||||
| (SYMPTOMS) |
|
| CAUSE |
| COURSE OF ACTION | ||||||||||
|
|
|
|
|
|
|
|
| ETHERNET |
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
| Cannot Connect. | 1. Physical connection. | |||||||||||||
|
|
|
|
|
|
|
| 1. Verify that the correct patch cable or | ||||||||
|
|
|
|
|
|
|
|
|
|
|
|
| cross over cable is being used (refer |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| to local IT department for assis- |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| tance). |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| NOTE: |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| • For direct connection to the Fanuc |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| R30iA Controller, use only the cable |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| provided with the |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| kit |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| • Verify the cables are fully inserted |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| into the bulk head connector. |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| • LED 8 located under the PC board |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| ethernet connector will be lit when |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| the machine is connected to another |
|
| |
|
|
|
|
|
|
|
|
| 2. IP address information. |
|
| network device. |
|
| ||
|
|
|
|
|
|
|
|
|
|
| 2. Use Weld Manager (included on the |
|
| |||
|
|
|
|
|
|
|
|
|
|
|
|
| POWER WAVE® Utilities and |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| Service Navigator CDʼs or available |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| at www.powerwavesoftware.com) to |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| verify the correct IP address infor- |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| mation has been entered. |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| NOTE: |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| • The IP address configuration MUST |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| be set to dynamic when connected to |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| the Fanuc R30iA Controller. |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| • Verify no duplicate the IP addresses |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| exist on the network. |
|
| |
|
|
|
|
|
|
|
|
| 3. Ethernet Speed. |
|
| 3. Verify that the network device con- |
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
| nected to the POWER WAVE® is |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| either a |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| ||
|
| Connection Drops while welding. |
|
|
|
| 1. Cable Location. |
|
| 1. Verify Network cable is not located |
|
| ||||
|
|
|
|
|
|
|
|
|
|
|
|
| next to current carrying conductors. |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| This would include input power |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
| cables and welding output cables. |
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER WAVE® i400
