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Lincoln Electric IM986 manual Typical, Integrated Systems Single, Installation

Models: IM986

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Electrode

Connection

AutoDrive 4R90

K2685-2

TYPICAL

A-8

POWER WAVE® i400

Wire Feeder

Gas

Air

Wire Feeder

Control Cable

K1785-XX

FANUC Robotics R-30iA "a-cabinet" Controller with Integrated Op Box

ARC Mate 1XXiC

* Electrode	Power Wave i400
Cable (+)	K2669-2
K2163-xx or
K1842-xx

Optional Work

Sense Lead (21)

Work

Piece

* Work

Cable (-)

K2163-xx or

K1842-xx

ArcLink XT Ethernet Cable (Internal)

Circuit Breaker

(15 Amp)

Devicenet

Connector

Wire Feeder

Connector

Voltage Sense

Connector

ArcLink

Connector

ArcLink XT Ethernet Connection

INTEGRATED SYSTEMS (SINGLE

INSTALLATION

* Refer to Output Cable Guidelines for recommended cable size in PowerWave i400 Instruction Manual.

ARM)

A-8

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Lincoln Electric IM986 manual Typical, Integrated Systems Single, Installation

Contents

OPERATOR’S MANUAL POWER WAVEIM986 FOR ENGINE powered equipment SAFETYELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSARC RAYS can burn ELECTRIC SHOCK can killFUMES AND GASES can be dangerous SAFETYWELDING and CUTTING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged SAFETYMar. ʻ93 PRÉCAUTIONS DE SÛRETÉSAFETY SAFETY Electromagnetic Compatibility EMCMethods of Reducing Emissions Mains Supply SAFETYElectromagnetic Compatibility EMC Thank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration Installation TABLE OF CONTENTSAccessories MaintenanceTECHNICAL SPECIFICATIONS - POWER WAVE i400 K2669-2, K2673-2 INSTALLATIONPHYSICAL DIMENSIONS TEMPERATURE RANGESINSTALLATION TECHNICAL SPECIFICATIONS - POWER WAVE i400 K2669-2, K2673-2REGULATORY REQUIREMENTS JAPANESE MODELS SAFETY PRECAUTIONS INSTALLATIONLOCATION AND MOUNTING ENVIRONMENTAL CONSIDERATIONSINPUT CONNECTIONS INPUT AND GROUNDING CONNECTIONSELECTROMAGNETIC COMPATIBILITY EMC INSTALLATIONOPTIONAL EQUIPMENT CONNECTION DIAGRAMS AND SYSTEMRECOMMENDED EQUIPMENT INSTALLATIONOPTIONAL EQUIPMENT INSTALLATIONK1796-xx mance in critical high speed pulse applicationsDETAIL A A FANUC R30iA CONTROLLER MOUNTINGINSTALLATION INTEGRATED SYSTEMS SINGLE INSTALLATIONTYPICAL TYPICAL STAND ALONE SYSTEMS SINGLE ARMINSTALLATION A-10 TYPICAL MASTER / SLAVE SYSTEM DUAL ARMINSTALLATION A-10TYPICAL INSTALLATIONF355i RETROFIT SINGLE ARM A-11ELECTRODE AND WORK CONNECTIONS GENERAL GUIDELINES A-12OUTPUT CABLE GUIDELINES INSTALLATIONCABLE INDUCTANCE, AND ITS EFFECTS ON WELDING A-13REMOTE SENSE LEAD CONNECTIONS INSTALLATIONINSTALLATION A-14A-14 sources, and result in arc interferenceA-15 A-15INSTALLATION CONTROL CABLE CONNECTIONS A-16COMMON EQUIPMENT CONNECTIONS INSTALLATIONA-17 OTHER SET-UP ISSUESINSTALLATION The DeviceNet MAC ID and baud rate of the POWERELECTRIC SHOCK can kill OPERATIONFUMES AND GASES can be dangerous WELDING SPARKS can cause fire or explosionINPUT POWER GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUALHIGH TEMPERATURE WIRE FEEDERRECOMMENDED PROCESSES AND EQUIPMENT PRODUCT DESCRIPTIONPRODUCT SUMMARY RECOMMENDED PROCESSESOPERATION CASE FRONTCASE FRONT CONTROL DESCRIPTION CASE BACK COMPONENTS DESCRIPTION CASE BACKOPERATION 8. NEGATIVE OUTPUT TERMINAL 9. POSITIVE OUTPUT TERMINALCOMMON WELDING PROCEDURES POWER-UP SEQUENCEINTERNAL CONTROLS INTERNAL CONTROLS DESCRIPTIONOPERATION BASIC WELDING CONTROLSCONSTANT VOLTAGE WELDING OPERATION Pulse WeldingTrim adjusts the arc length and ranges from 0.50 to FACTORY INSTALLED ACCESSORIESFIELD INSTALLED OPTIONAL EQUIPMENTROUTINE MAINTENANCE MAINTENANCEPERIODIC MAINTENANCE CALIBRATION SPECIFICATION4. Remove the left case side by pulling out from the bottom CAPACITOR DISCHARGE PROCEDUREMAINTENANCE HOW TO USE TROUBLESHOOTING GUIDE TROUBLESHOOTINGStep 1. LOCATE PROBLEM SYMPTOM Step 2. POSSIBLE CAUSETROUBLESHOOTING USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSLight MeaningTROUBLESHOOTING POWER SOURCE---WELD CONTROLLERERROR CODES FOR THE POWER WAVE ERROR CODES FOR THE POWER WAVE WIRE DRIVE MODULETROUBLESHOOTING SYMPTOMS PROBLEMSTROUBLESHOOTING GUIDE BASIC MACHINE PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS TROUBLESHOOTING GUIDEPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSTROUBLESHOOTING WELD AND ARC QUALITY PROBLEMSPROBLEMS SYMPTOMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSE-10 PROBLEMS SYMPTOMSPOSSIBLE CAUSE RECOMMENDED COURSE OF ACTIONTROUBLESHOOTING E-11PROBLEMS SYMPTOMS E-11TROUBLESHOOTING E-12PROBLEMS SYMPTOMS E-12TROUBLESHOOTING E-13PROBLEMS SYMPTOMS E-13POSSIBLE E-14TROUBLESHOOTING PROBLEMSEnhanced Diagam DIAGRAMSDETAIL VIEW OF CHASSIS REMOVED FROM CABINET DIMENSION PRINTG6044 21.54POWER WAVE PRECAUCION AVISO DEWARNUNG ATENÇÃOPRECAUCION AVISO DEWARNUNG ATENÇÃOWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide