Manuals / Lincoln Electric / Power Tools / Welder

Lincoln Electric IM986 manual Power Wave

Models: IM986

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POWER WAVE® i400

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Lincoln Electric IM986 manual Power Wave

Contents

POWER WAVE IM986OPERATOR’S MANUAL ELECTRIC AND MAGNETIC FIELDS may be dangerous SAFETYFOR ENGINE powered equipment CALIFORNIA PROPOSITION 65 WARNINGSFUMES AND GASES can be dangerous ELECTRIC SHOCK can killARC RAYS can burn SAFETYCYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING and CUTTING SPARKS can cause fire or explosion SAFETYPRÉCAUTIONS DE SÛRETÉ SAFETYMar. ʻ93 Electromagnetic Compatibility EMC SAFETYSAFETY Electromagnetic Compatibility EMCMethods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationThank You Accessories TABLE OF CONTENTSInstallation MaintenancePHYSICAL DIMENSIONS INSTALLATIONTECHNICAL SPECIFICATIONS - POWER WAVE i400 K2669-2, K2673-2 TEMPERATURE RANGESTECHNICAL SPECIFICATIONS - POWER WAVE i400 K2669-2, K2673-2 REGULATORY REQUIREMENTS JAPANESE MODELSINSTALLATION LOCATION AND MOUNTING INSTALLATIONSAFETY PRECAUTIONS ENVIRONMENTAL CONSIDERATIONSELECTROMAGNETIC COMPATIBILITY EMC INPUT AND GROUNDING CONNECTIONSINPUT CONNECTIONS INSTALLATIONRECOMMENDED EQUIPMENT CONNECTION DIAGRAMS AND SYSTEMOPTIONAL EQUIPMENT INSTALLATIONK1796-xx INSTALLATIONOPTIONAL EQUIPMENT mance in critical high speed pulse applicationsFANUC R30iA CONTROLLER MOUNTING INSTALLATIONDETAIL A A INSTALLATION TYPICALINTEGRATED SYSTEMS SINGLE SINGLE ARM INSTALLATIONTYPICAL STAND ALONE SYSTEMS INSTALLATION TYPICAL MASTER / SLAVE SYSTEM DUAL ARMA-10 A-10F355i RETROFIT SINGLE ARM INSTALLATIONTYPICAL A-11OUTPUT CABLE GUIDELINES A-12ELECTRODE AND WORK CONNECTIONS GENERAL GUIDELINES INSTALLATIONREMOTE SENSE LEAD CONNECTIONS A-13CABLE INDUCTANCE, AND ITS EFFECTS ON WELDING INSTALLATIONA-14 A-14INSTALLATION sources, and result in arc interferenceA-15 INSTALLATIONA-15 COMMON EQUIPMENT CONNECTIONS A-16CONTROL CABLE CONNECTIONS INSTALLATIONINSTALLATION OTHER SET-UP ISSUESA-17 The DeviceNet MAC ID and baud rate of the POWERFUMES AND GASES can be dangerous OPERATIONELECTRIC SHOCK can kill WELDING SPARKS can cause fire or explosionHIGH TEMPERATURE GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUALINPUT POWER WIRE FEEDERPRODUCT SUMMARY PRODUCT DESCRIPTIONRECOMMENDED PROCESSES AND EQUIPMENT RECOMMENDED PROCESSESCASE FRONT CASE FRONT CONTROL DESCRIPTIONOPERATION OPERATION CASE BACKCASE BACK COMPONENTS DESCRIPTION 8. NEGATIVE OUTPUT TERMINAL 9. POSITIVE OUTPUT TERMINALINTERNAL CONTROLS POWER-UP SEQUENCECOMMON WELDING PROCEDURES INTERNAL CONTROLS DESCRIPTIONBASIC WELDING CONTROLS CONSTANT VOLTAGE WELDINGOPERATION Pulse Welding Trim adjusts the arc length and ranges from 0.50 toOPERATION FIELD INSTALLED ACCESSORIESFACTORY INSTALLED OPTIONAL EQUIPMENTPERIODIC MAINTENANCE MAINTENANCEROUTINE MAINTENANCE CALIBRATION SPECIFICATIONCAPACITOR DISCHARGE PROCEDURE MAINTENANCE4. Remove the left case side by pulling out from the bottom Step 1. LOCATE PROBLEM SYMPTOM TROUBLESHOOTINGHOW TO USE TROUBLESHOOTING GUIDE Step 2. POSSIBLE CAUSELight USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSTROUBLESHOOTING MeaningPOWER SOURCE---WELD CONTROLLER ERROR CODES FOR THE POWER WAVETROUBLESHOOTING WIRE DRIVE MODULE TROUBLESHOOTINGERROR CODES FOR THE POWER WAVE TROUBLESHOOTING GUIDE PROBLEMSSYMPTOMS BASIC MACHINE PROBLEMSSYMPTOMS TROUBLESHOOTINGPROBLEMS TROUBLESHOOTING GUIDESYMPTOMS TROUBLESHOOTINGPROBLEMS PROBLEMSPROBLEMS WELD AND ARC QUALITY PROBLEMSTROUBLESHOOTING SYMPTOMSSYMPTOMS TROUBLESHOOTINGPROBLEMS PROBLEMSPOSSIBLE CAUSE PROBLEMS SYMPTOMSE-10 RECOMMENDED COURSE OF ACTIONPROBLEMS SYMPTOMS E-11TROUBLESHOOTING E-11PROBLEMS SYMPTOMS E-12TROUBLESHOOTING E-12PROBLEMS SYMPTOMS E-13TROUBLESHOOTING E-13TROUBLESHOOTING E-14POSSIBLE PROBLEMSDIAGRAMS Enhanced DiagamG6044 DIMENSION PRINTDETAIL VIEW OF CHASSIS REMOVED FROM CABINET 21.54POWER WAVE WARNUNG AVISO DEPRECAUCION ATENÇÃOWARNUNG AVISO DEPRECAUCION ATENÇÃOSales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products