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Lincoln Electric IM986 manual Worlds Leader in Welding and Cutting Products

Models: IM986

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• World's Leader in Welding and Cutting Products •

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Lincoln Electric IM986 manual Worlds Leader in Welding and Cutting Products

Contents

POWER WAVE IM986OPERATOR’S MANUAL FOR ENGINE powered equipment SAFETYELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSARC RAYS can burn ELECTRIC SHOCK can killFUMES AND GASES can be dangerous SAFETYWELDING and CUTTING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged SAFETYPRÉCAUTIONS DE SÛRETÉ SAFETYMar. ʻ93 SAFETY Electromagnetic Compatibility EMCSAFETY Electromagnetic Compatibility EMCMethods of Reducing Emissions Mains Supply Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationThank You Installation TABLE OF CONTENTSAccessories MaintenanceTECHNICAL SPECIFICATIONS - POWER WAVE i400 K2669-2, K2673-2 INSTALLATIONPHYSICAL DIMENSIONS TEMPERATURE RANGESTECHNICAL SPECIFICATIONS - POWER WAVE i400 K2669-2, K2673-2 REGULATORY REQUIREMENTS JAPANESE MODELSINSTALLATION SAFETY PRECAUTIONS INSTALLATIONLOCATION AND MOUNTING ENVIRONMENTAL CONSIDERATIONSINPUT CONNECTIONS INPUT AND GROUNDING CONNECTIONSELECTROMAGNETIC COMPATIBILITY EMC INSTALLATIONOPTIONAL EQUIPMENT CONNECTION DIAGRAMS AND SYSTEMRECOMMENDED EQUIPMENT INSTALLATIONOPTIONAL EQUIPMENT INSTALLATIONK1796-xx mance in critical high speed pulse applicationsFANUC R30iA CONTROLLER MOUNTING INSTALLATIONDETAIL A A INSTALLATION TYPICALINTEGRATED SYSTEMS SINGLE SINGLE ARM INSTALLATIONTYPICAL STAND ALONE SYSTEMS A-10 TYPICAL MASTER / SLAVE SYSTEM DUAL ARMINSTALLATION A-10TYPICAL INSTALLATIONF355i RETROFIT SINGLE ARM A-11ELECTRODE AND WORK CONNECTIONS GENERAL GUIDELINES A-12OUTPUT CABLE GUIDELINES INSTALLATIONCABLE INDUCTANCE, AND ITS EFFECTS ON WELDING A-13REMOTE SENSE LEAD CONNECTIONS INSTALLATIONINSTALLATION A-14A-14 sources, and result in arc interferenceA-15 INSTALLATIONA-15 CONTROL CABLE CONNECTIONS A-16COMMON EQUIPMENT CONNECTIONS INSTALLATIONA-17 OTHER SET-UP ISSUESINSTALLATION The DeviceNet MAC ID and baud rate of the POWERELECTRIC SHOCK can kill OPERATIONFUMES AND GASES can be dangerous WELDING SPARKS can cause fire or explosionINPUT POWER GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUALHIGH TEMPERATURE WIRE FEEDERRECOMMENDED PROCESSES AND EQUIPMENT PRODUCT DESCRIPTIONPRODUCT SUMMARY RECOMMENDED PROCESSESCASE FRONT CASE FRONT CONTROL DESCRIPTIONOPERATION CASE BACK COMPONENTS DESCRIPTION CASE BACKOPERATION 8. NEGATIVE OUTPUT TERMINAL 9. POSITIVE OUTPUT TERMINALCOMMON WELDING PROCEDURES POWER-UP SEQUENCEINTERNAL CONTROLS INTERNAL CONTROLS DESCRIPTIONBASIC WELDING CONTROLS CONSTANT VOLTAGE WELDINGOPERATION Pulse Welding Trim adjusts the arc length and ranges from 0.50 toOPERATION FACTORY INSTALLED ACCESSORIESFIELD INSTALLED OPTIONAL EQUIPMENTROUTINE MAINTENANCE MAINTENANCEPERIODIC MAINTENANCE CALIBRATION SPECIFICATIONCAPACITOR DISCHARGE PROCEDURE MAINTENANCE4. Remove the left case side by pulling out from the bottom HOW TO USE TROUBLESHOOTING GUIDE TROUBLESHOOTINGStep 1. LOCATE PROBLEM SYMPTOM Step 2. POSSIBLE CAUSETROUBLESHOOTING USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMSLight MeaningPOWER SOURCE---WELD CONTROLLER ERROR CODES FOR THE POWER WAVETROUBLESHOOTING WIRE DRIVE MODULE TROUBLESHOOTINGERROR CODES FOR THE POWER WAVE SYMPTOMS PROBLEMSTROUBLESHOOTING GUIDE BASIC MACHINE PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS TROUBLESHOOTING GUIDEPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSTROUBLESHOOTING WELD AND ARC QUALITY PROBLEMSPROBLEMS SYMPTOMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSE-10 PROBLEMS SYMPTOMSPOSSIBLE CAUSE RECOMMENDED COURSE OF ACTIONTROUBLESHOOTING E-11PROBLEMS SYMPTOMS E-11TROUBLESHOOTING E-12PROBLEMS SYMPTOMS E-12TROUBLESHOOTING E-13PROBLEMS SYMPTOMS E-13POSSIBLE E-14TROUBLESHOOTING PROBLEMSEnhanced Diagam DIAGRAMSDETAIL VIEW OF CHASSIS REMOVED FROM CABINET DIMENSION PRINTG6044 21.54POWER WAVE PRECAUCION AVISO DEWARNUNG ATENÇÃOPRECAUCION AVISO DEWARNUNG ATENÇÃOWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide