B-5

OPERATION

B-5

2. THERMAL INDICATOR (THERMAL OVERLOAD): A yellow light that comes on when an over temperature sit- uation occurs. Output is disabled and the fan continues to run, until the machine cools down. When cool, the light goes out and output is enabled.

3. CIRCUIT BREAKER (CB1 - 15 AMP): Protects the 40

volt DC supply for the feeder and machine controls.

4. VOLTAGE SENSE CONNECTOR: Allows for separate

remote electrode and work sense leads.

Pin

Leads

 

Function

3

21

 

Work Voltage Sense

1

67C

 

Electrode Voltage Sense

5. OPTIONAL

DEVICENET

OR SYNC-TANDEM

CONNECTOR: Available as optional kits to support either DeviceNet communication, or synchronized tandem pulse welding. These options cannot coexist.

DEVICENET CONNECTOR (5 PIN - SEALED MINI STYLE):

Pin

Lead

 

 

Function

2

894

 

+24 VDC DeviceNet

3

893

 

Common DeviceNet

4

892

 

 

DeviceNet H

5

891

 

 

DeviceNet L

SYNC-TANDEM CONNECTOR (4 PIN – MS STYLE):

Pin

Lead

 

Function

A

White

 

“Ready” H

B

Black/White

 

“Ready” L

C

Green

 

“Kill” H

D

Black/Green

 

“Kill” L

6.ETHERNET CONNECTOR (RJ-45): Used for ArcLink® XT communication. Also used for diagnostics and repro- gramming the POWER WAVE® i400.

Pin

Function

1

Transmit +

2

Transmit -

3

Receive +

4

---

5

---

6

Receive -

7

---

8

---

7.WIRE FEEDER RECEPTACLE (14-PIN): For connection to the Auto Drive 4R90 and Power Feed 10R wire feed- ers.

Pin

Leads

Function

A

539

Motor +

B

541

Motor -

 

C

521

Solenoid +

 

D

522

Solenoid Common

 

E

845

Tach 2A differential signal

 

F

847

Single Tach input

G

841

+15V Tach supply

 

H

844

Tach common

 

I

Open

Reserved for future use

 

J

GND-A

Shielding drain

 

K

842

Tach 1A differential signal

 

L

843

Tach 1B differential signal

 

M

846

Tach 2B differential signal

 

N

67A / 67B

Electrode Voltage Sense

 

8.NEGATIVE OUTPUT TERMINAL

9.POSITIVE OUTPUT TERMINAL

10.ARCLINK® RECEPTACLE:

Pin

Leads

Function

A

153A / 153B

Communication Bus L

B

154A / 154B

Communication Bus H

C

67B / 67C

Electrode Voltage Sense

D

52 / 52A

+40V DC

E

51 / 51A

0 VDC

11.ON / OFF SWITCH: Controls input power to the POWER WAVE® i400, and when properly inte- grated, the Fanuc R30iA Controller.

WARNING

The POWER WAVE® i400 ON/OFF switch is NOT intended as a Service Disconnect for this equip- ment.

------------------------------------------------------------------------

12. FEEDER STATUS INDICATOR (See Item 1)

CASE BACK

FIGURE B.2

1

2

3

CASE BACK COMPONENTS DESCRIPTION

1.115V / 15A DUPLEX RECEPTACLE

2.CIRCUIT BREAKER (CB2 - 15 AMP): Provides pro- tection for the 115V auxiliary.

3.RATING PLATE

POWER WAVE® i400

Page 31
Image 31
Lincoln Electric IM986 manual Case Back Components Description, Pin Leads Function, 115V / 15A Duplex Receptacle