Table of Contents | Lincoln Electric IM986 guide

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TABLE OF CONTENTS

viii

Installation	Page
Installation	Section A
Technical Specifications - POWER WAVE® i400	A-1, A-2
Safety Precautions	A-3
Location and Mounting	A-3
Environmental Considerations	A-3
Lifting	A-3
Stacking	A-3
Electromagnetic Compatibility	A-4
Input and Grounding Connections	A-4
Input Connection	A-4
Connection Diagrams and Systems	A-5,A-6
Fanuc R30iA Controller Mounting	A-7
Typical Integrated Systems (Single Arm)	A-8
Typical Stand Alone Systems (Single Arm)	A-9
Typical Master / Slave System (Dual Arm)	A-10
Typical F355i Retrofit (Single Arm)	A-11
Electrode and Work Connections, General Guidelines	A-12
Cable Inductance, and its Effects on Welding	A-13
Remote Sense Lead Connections	A-13,A-14
Sense Lead Diagrams of Circumferential Applications	A-15
Control Cable Connections	A-16
Common Equipment Connections	A-16,A-17
DeviceNet Configuration, Other Set-up Issues	A-17
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Operation	Section B
Safety Precautions	B-1
Graphic Symbols	B-2
Product Description	B-3
Recommended Processes and Equipment	B-3
Recommended Processes	B-3
Process and Equipment Limitations	B-3
Case Front Controls	B-4, B-5
Case Back Controls	B-5
Internal Controls, Power Up Sequence	B-6
Duty Cycle	B-6
Basic Welding Controls	B-7
Constant Voltage Welding	B-7
Pulse Welding	B-8
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Accessories	Section C
Optional Equipment	C-1
Factory Installed	C-1
Field Installed	C-1
Compatible Lincoln Equipment	C-1
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Maintenance	Section D
Safety Precautions	D-1
Routine and Periodic Maintenance	D-1
Calibration Specification, Chassis Removal Procedure	D-1
Capacitor Discharge Procedure	D-2
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Troubleshooting	Section E
How to use Troubleshooting Guide	E-1
Using the Status LED to Troubleshoot System Problems	E-2
Error Codes For POWER WAVE®	E-3, E-4
Troubleshooting Guide	E-5 thru E-14
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Wiring Diagram	Section F-1
Dimension Print	Section F-2
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Parts Lists	P-588

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Lincoln Electric IM986 manual Table of Contents

Contents

Safety Depends on You Power Wave Mar ʻ95 Safety AUG Electric Shock can kill Jan Iii Mar. ʻ93 Précautions DE Sûreté Electromagnetic Compatibility EMC Safety Vii Thank You Table of Contents Height Width Depth Weight Phase InputOperating Temperature Range Storage Temperature Range Class EnclosureClass F K2673-23 155C Safety Precautions Installation Power Supply Connection for the Fanuc R30iA Controller Input Fuse and Supply Wire ConsiderationsInput and Grounding Connections Input Connections Optional Equipment Connection Diagrams and System Power Wave Utilities Fanuc R30iA Controller Mounting Typical Single ARM Typical Master / Slave System Dual ARM I400 Typical Table A.1 Electrode and Work Connections General GuidelinesPercent Duty Remote Sense Lead Connections Cable INDUCTANCE, and ITS Effects on WeldingVoltage Sensing Overview Table A.2 Voltage Sensing Considerations for Multiple Arc Systems Work Voltage SensingIf Sense Leads are not Used See Figure A.3 Power Control Cable Connections Regarding cable placement, best results will beCommon Equipment Connections General Guidelines Other SET-UP Issues Electric Shock can kill Operation Direct Current Input Power Three Phase Recommended Processes and Equipment Product Description Case Front Control Description Case Front Case Back Components Description Case BackPin Leads Function 115V / 15A Duplex Receptacle Common Welding Procedures POWER-UP SequenceInternal Controls Internal Controls Description Constant Voltage Welding Basic Welding Controls Non Synergic CV Pulse Welding Factory Installed AccessoriesField Installed Optional Equipment Routine Maintenance MaintenancePeriodic Maintenance Calibration Specification Figure D.1a Capacitor Discharge Procedure HOW to USE Troubleshooting Guide Troubleshooting Table E.1 Using the Status LED to Troubleshoot System Problems Error Codes for the Power Wave Error Code #Indication Wire Drive Module Problems Recommended SymptomsCourse of Action LED Observe Safety Guidelines Recommended Weld and ARC Quality Problems DeviceNet PLC Controlled System Under the Produced Assembly that Power SupplyTouch Sense command From the DeviceNet tab Passive Mode Through the wire conduit. Verify Bad Weld Starting Wire Feed problemStrike Wire Feed Speed Ly connected and configured as Analog In Active Selections From the DeviceNet tab Respond quicklyNeeds to be changed, select Modification Other than Analog Scans Between Updates Bad Weld Ending Burnback Disabled From the DeviceNet tabBurnback is present Burnback Time That Burnback is present for all Analogs Welding set points Problems Possible Recommended Symptoms Enhanced Diagam Diagrams Dimension Print Power Wave Aviso DE Use ventilation or exhaust to Guards off