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Raypak
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Boiler
Raypak
120, 85 manual
Models:
120
85
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Component Values & Characteristics
Install
Error messages
Diagram
Warranty
Dimension
Connecting The Condensate Water Drain
Outdoortemperature Reset Curves
Procedure Summary
Indicator Leds And Faults
Page 1
Image 1
Page 2
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Image 1
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Contents
Page
Dear Costumer
2 - GENERAL SAFETY
CONTENTS
3 - BEFORE INSTALLATION
6 - INSTALLATION PREPARE XPAK LOCATION
PAY ATTENTION TO THESE TERMS
1 - WARNINGS
What to do if you smell gas
DANGER
Observe these instructions as general warnings
NOTE: Glycol in the system must not exced 40%
3 - BEFORE INSTALLATION
2 - GENERAL SAFETY
Product Receipt
Model Identification
Installations at Elevation
4 - REGULATIONS AND GUIDELINES
Ratings and Certifications
XPAK
5 - INTRODUCTION
XPAK
FMode selector switch
DRed led ETemperature selector space heating
GTemperature selector Domestic Hot Water
AB C DE GF
Boiler Water Temperature
TECHNICAL DATA
XPak
XPak
XPak
PRINCIPLE COMPONENTS
SAFETY DEVICES
BANNED MATERIAL STATEMENT
MANUAL HANDLING STATEMENT
Legend
PIPING CONNECTIONS FIG.
Recommended minimum service clearances
DIMENSIONS AND CONNECTIONS Fig.
Minimum Clearances to Combustibles
AL = Alcove CL = Closet
PACKAGING AND TRANSPORTATION
PREPARE XPAK LOCATION
6 - INSTALLATION
PREPARE XPAK
XPAK PIPING
8. BOILER WITH DHW TANK
10. PROCEDURE SUMMARY
9. WATERSIDE FLOW PRIMARY CIRCUIT
PUMP DUTY
XPAK INSTALLATION DIAGRAMS
Fig.
Fig.
Fig. Fig.
MAKING THE GAS CONNECTION
install the boiler with two
BOILER TEMPLATE Fig
LINE
OF BOILER
COMBUSTION
AND INSTALLATION OF THE EXHAUST
VENTILATION OPENINGS
AND AIR INTAKE SYSTEM
VENT SYSTEMS
U.S. Installations1
\\\ = area where terminal is not permitted
Canadian Installations2
V = vent terminal X = air supply inlet
VERTICAL COAXIAL SEALED COMBUSTION OPERATION
Legend for illustrations
VERTICAL COAXIAL
SEALED COMBUSTION OPERATION
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
TWO PIPES SINGLE WALL
ROOM AIR DEPENDENT OPERATION
US + CANADA
Stainless Steel 3” Vent System1
Stainless Steel Vent System1
US + CANADA
TWO PIPES SINGLE WALL
DIAGRAM
SEALED COMBUSTION OPERATION
DESCRIPTION
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
Fig.
a = total intake length =
7 - ELECTRICAL CONNECTIONS
CONNECTING THE CONDENSATE WATER DRAIN
4. CASING REMOVAL Fig.
HIGH VOLTAGE
LOW VOLTAGE
14. REMOTE CONTROL CONNECTION
13. 3-WAYVALVE WIRING CONNECTION
12. OUTDOOR SENSOR CONNECTION
Fig.
WIRING FUNCTIONAL DIAGRAM
FOR YOUR SAFETY READ BEFORE OPERATING
START-UPPROCEDURE
OPERATING INSTRUCTIONS
INSTRUCTIONS DALLUMAGE
9 - COMMISSIONING
7. CHECK THERMOSTAT CIRCUITS
16. FINAL CHECKS
18. WARRANTY
17. INSTRUCTING THE USER
Heating mode
10 - START-UPAND OPERATION
160F
DHW mode
Green indicator LED Fig.
8.INDICATOR LEDS AND FAULTS
Red indicator LED Fig.
AB C DE GF
For alarm AL91
For AL41 faults
NOTICE
NOTICE
1. CHECKING APPLIANCE OPERATION
11 - CHECKS, ADJUSTMENTS AND FAULT FINDING
2.APPLIANCE MODES OF OPERATION NOTICE
Active functions
MODEL
FAN SPEED rpm TABLE
5,800
2,000
14. COMPONENT VALUES & CHARACTERISTICS
Page
OUTDOOR RESET CORRECTION
OUTDOORTEMPERATURE RESET CURVES
Fig.
Fig.
ALARM TYPE
17. FAULT CODES
CODE
CAUSE
12 - SERVICING INSTRUCTIONS
F I H G A D C
FLUE FAN & MIXER Fig.
FLUE COLLECTOR AND FLUE THERMOSTAT REMOVAL Fig.
CONDENSATE TRAP REMOVAL Fig.
LPG INSTRUCTIONS
13 - LPG INSTRUCTIONS
PROPANE GAS
manufacturer’s instructions supplied with the kit
FAN SPEED rpmTABLE
TECHNICAL DATA - LPG
MODEL
XPak85
SEQUENCE OF THE IGNITION SYSTEM
XPAK LPG LABEL
Drawing
14 - EXPLODED DIAGRAMS
Drawing
XPAK
Drawing
XPAK
Drawing
Drawing
52 Drawing
53 Drawing
CALL
– the – wall vented gas appliances as follows
SCOPE OFWARRANTY
LIMITED WARRANTY
RESIDENTIAL WARRANTY
COMMERCIAL WARRANTY
EXCLUSIVE WARRANTY-LIMITATIONOF LIABILITY
HOW TO MAKE WARRANTY CLAIM
RAYPAK PRODUCTS
START-UPCHECKLIST FOR FAN-ASSISTED
EMISSIONSSETTINGSANDTESTINFORMATIONATFULLFIRE
Nominal Factory Recommended Settings
Your XPak serial number for future reference