Raypak 120, 85 manual For AL41 faults, For alarm AL91, Notice

Models: 120 85

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Page 45
Image 45
For AL41 faults

Open

 

position

 

Fig. 46

Fig. 47

D red indicator LED fault

DHW mode

Fig. 48

Heating mode

Fig. 49

B green indicator LED

boiler status

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 53

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 54

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Closed

Fig. 55

position

Fig. 50

 

 

Fig. 51

 

Fig. 52

 

 

 

 

 

 

 

 

Code

Description of alarm

 

 

Status

 

AL10

Ignition attempts finished (no flame/condensate present)

Block

 

AL20

Limit thermostat fault, blocked flue switch, flue thermostat

Block

 

AL21

Low temperature thermostat/condensate pump safety

Block

 

AL29

device fault

 

 

Block

 

Flue sensor over temperature lock out

 

AL60

Water tank probe fault

 

 

Block

 

AL71

Delivery probe fault (open/short circuit)

Stop

 

AL73

Return probe fault (open/short circuit)

Stop

 

AL28

Return/delivery probe differential fault

Block

 

AL26

Return over temperature

 

 

Block

 

AL79

Delivery over temperature / return-delivery probe

Block

 

AL41

differential fault

 

 

Stop

 

System water pressure low

 

 

 

AL40

System water pressure low (after 10 minutes)

Block

 

AL34

Fan tacho fault

 

 

Block

 

AL52

Generic electronic fault

 

 

Block

 

AL55

No boiler mode configuration fault (corresponding jumper

Block

 

AL91

absent)

 

 

Advice

 

The main heat exchanger need to be cleaned –

 

 

call the Raypak technical service

 

 

 

 

For AL41 faults

If the pressure on the water gauge located on the control panel is less than 7 psi (0.5 bar), proceed as follows:

-Turn the function selector to For alarm AL91 (Fig. 54)

-Fill the system until the pressure indicated on the water gauge lies between 14-21 psi (1-1.5 bar) (Fig. 45 pos. A)

-Move the function selector to the desired position.

In case of frequent pressure drops, call your local Service Technician.

For alarm AL91

The boiler has an internal self diagnostic system that can advise if it is necessary to clean the main heat exchanger (alarm code AL91) after 2500 hours of working in particular conditions. After the heat exchanger cleaning (using the cleaning kit – Raypak Part No. 013142F) it is necessary to reset the hour meter with the following instructions:

Switch off the electric supply to the boiler Remove the knob of the main selector

Switch on the boiler while pressing the CO button for at least 4 seconds (Fig. 59). To check if the counter has been reset, switch OFF and ON the boiler main supply, after the lighting of all the segments of the display, the value of the counter will appear.

NOTICE

The reset counter procedure must be carry on after every heat exchanger deep cleaning and in any case after heat exchanger replacement.

NOTICE

To check the hours of the counter, switch off the main supply, than switch on. After the lighting of all the elements of the display, a number will appear: multiply for 100 to get the hours (18 = 1800 hours, 01 = 100 hours)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 56

Fig. 57

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Image 45
Raypak 120, 85 manual For AL41 faults, For alarm AL91, Notice