Manuals
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Raypak
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Household Appliance
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Boiler
Raypak
85, 120 manual Fig
Models:
120
85
1
20
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Component Values & Characteristics
Install
Error codes
Diagram
Warranty
Dimension
Connecting The Condensate Water Drain
Outdoortemperature Reset Curves
Procedure Summary
Indicator Leds And Faults
Page 20
Image 20
Fig. 9
Fig. 10
20
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Image 20
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Contents
Page
Dear Costumer
CONTENTS
2 - GENERAL SAFETY
3 - BEFORE INSTALLATION
6 - INSTALLATION PREPARE XPAK LOCATION
1 - WARNINGS
PAY ATTENTION TO THESE TERMS
DANGER
What to do if you smell gas
Observe these instructions as general warnings
NOTE: Glycol in the system must not exced 40%
2 - GENERAL SAFETY
3 - BEFORE INSTALLATION
Product Receipt
Model Identification
Ratings and Certifications
4 - REGULATIONS AND GUIDELINES
Installations at Elevation
XPAK
5 - INTRODUCTION
XPAK
DRed led ETemperature selector space heating
FMode selector switch
GTemperature selector Domestic Hot Water
AB C DE GF
TECHNICAL DATA
Boiler Water Temperature
XPak
XPak
XPak
SAFETY DEVICES
PRINCIPLE COMPONENTS
BANNED MATERIAL STATEMENT
MANUAL HANDLING STATEMENT
PIPING CONNECTIONS FIG.
Legend
DIMENSIONS AND CONNECTIONS Fig.
Recommended minimum service clearances
Minimum Clearances to Combustibles
AL = Alcove CL = Closet
PACKAGING AND TRANSPORTATION
PREPARE XPAK
6 - INSTALLATION
PREPARE XPAK LOCATION
XPAK PIPING
10. PROCEDURE SUMMARY
8. BOILER WITH DHW TANK
9. WATERSIDE FLOW PRIMARY CIRCUIT
PUMP DUTY
XPAK INSTALLATION DIAGRAMS
Fig.
Fig.
Fig. Fig.
MAKING THE GAS CONNECTION
BOILER TEMPLATE Fig
install the boiler with two
LINE
OF BOILER
AND INSTALLATION OF THE EXHAUST
COMBUSTION
VENTILATION OPENINGS
AND AIR INTAKE SYSTEM
VENT SYSTEMS
\\\ = area where terminal is not permitted
U.S. Installations1
Canadian Installations2
V = vent terminal X = air supply inlet
Legend for illustrations
VERTICAL COAXIAL SEALED COMBUSTION OPERATION
VERTICAL COAXIAL
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
ROOM AIR DEPENDENT OPERATION
Stainless Steel 3” Vent System1
US + CANADA
Stainless Steel Vent System1
US + CANADA
DIAGRAM
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
DESCRIPTION
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
TWO PIPES SINGLE WALL
SEALED COMBUSTION OPERATION
Fig.
a = total intake length =
CONNECTING THE CONDENSATE WATER DRAIN
7 - ELECTRICAL CONNECTIONS
4. CASING REMOVAL Fig.
LOW VOLTAGE
HIGH VOLTAGE
12. OUTDOOR SENSOR CONNECTION
13. 3-WAYVALVE WIRING CONNECTION
14. REMOTE CONTROL CONNECTION
WIRING FUNCTIONAL DIAGRAM
Fig.
START-UPPROCEDURE
FOR YOUR SAFETY READ BEFORE OPERATING
OPERATING INSTRUCTIONS
INSTRUCTIONS DALLUMAGE
9 - COMMISSIONING
7. CHECK THERMOSTAT CIRCUITS
17. INSTRUCTING THE USER
18. WARRANTY
16. FINAL CHECKS
10 - START-UPAND OPERATION
Heating mode
160F
DHW mode
8.INDICATOR LEDS AND FAULTS
Green indicator LED Fig.
Red indicator LED Fig.
AB C DE GF
For AL41 faults
For alarm AL91
NOTICE
NOTICE
11 - CHECKS, ADJUSTMENTS AND FAULT FINDING
1. CHECKING APPLIANCE OPERATION
2.APPLIANCE MODES OF OPERATION NOTICE
Active functions
FAN SPEED rpm TABLE
MODEL
5,800
2,000
14. COMPONENT VALUES & CHARACTERISTICS
Page
OUTDOORTEMPERATURE RESET CURVES
OUTDOOR RESET CORRECTION
Fig.
Fig.
17. FAULT CODES
ALARM TYPE
CODE
CAUSE
12 - SERVICING INSTRUCTIONS
F I H G A D C
FLUE FAN & MIXER Fig.
CONDENSATE TRAP REMOVAL Fig.
FLUE COLLECTOR AND FLUE THERMOSTAT REMOVAL Fig.
13 - LPG INSTRUCTIONS
LPG INSTRUCTIONS
PROPANE GAS
manufacturer’s instructions supplied with the kit
TECHNICAL DATA - LPG
FAN SPEED rpmTABLE
MODEL
XPak85
XPAK LPG LABEL
SEQUENCE OF THE IGNITION SYSTEM
14 - EXPLODED DIAGRAMS
Drawing
Drawing
XPAK
Drawing
XPAK
Drawing
Drawing
52 Drawing
53 Drawing
CALL
– the – wall vented gas appliances as follows
LIMITED WARRANTY
SCOPE OFWARRANTY
RESIDENTIAL WARRANTY
COMMERCIAL WARRANTY
HOW TO MAKE WARRANTY CLAIM
EXCLUSIVE WARRANTY-LIMITATIONOF LIABILITY
START-UPCHECKLIST FOR FAN-ASSISTED
RAYPAK PRODUCTS
EMISSIONSSETTINGSANDTESTINFORMATIONATFULLFIRE
Nominal Factory Recommended Settings
Your XPak serial number for future reference