Manuals / Raypak / Household Appliance / Boiler

Raypak 85, 120 manual Drawing

Models: 120 85

1 68

Page 62

Drawing 4

	30
	29
		31
47
		45
	40	34
	40
	33
56a
43		35
43		41
		41
36		57b
36
30
37
	46	44
	46
38	32
	32
	57	42
		42
39
58	57b
52 Drawing 5	53 Drawing 5

Drawing 5

50
49
51	48
55
	53
54
	52
62

Page 62

Image 62

Contents

Page Dear Costumer 3 - BEFORE INSTALLATION CONTENTS2 - GENERAL SAFETY 6 - INSTALLATION PREPARE XPAK LOCATION1 - WARNINGS PAY ATTENTION TO THESE TERMSObserve these instructions as general warnings DANGERWhat to do if you smell gas NOTE: Glycol in the system must not exced 40%Product Receipt 2 - GENERAL SAFETY3 - BEFORE INSTALLATION Model IdentificationRatings and Certifications 4 - REGULATIONS AND GUIDELINESInstallations at Elevation XPAK 5 - INTRODUCTIONXPAK GTemperature selector Domestic Hot Water DRed led ETemperature selector space heatingFMode selector switch AB C DE GFXPak TECHNICAL DATABoiler Water Temperature XPakXPak BANNED MATERIAL STATEMENT SAFETY DEVICESPRINCIPLE COMPONENTS MANUAL HANDLING STATEMENTPIPING CONNECTIONS FIG. LegendMinimum Clearances to Combustibles DIMENSIONS AND CONNECTIONS Fig.Recommended minimum service clearances AL = Alcove CL = ClosetPACKAGING AND TRANSPORTATION PREPARE XPAK 6 - INSTALLATIONPREPARE XPAK LOCATION XPAK PIPING 9. WATERSIDE FLOW PRIMARY CIRCUIT 10. PROCEDURE SUMMARY8. BOILER WITH DHW TANK PUMP DUTYXPAK INSTALLATION DIAGRAMS Fig. Fig.Fig. Fig. MAKING THE GAS CONNECTION LINE BOILER TEMPLATE Figinstall the boiler with two OF BOILERVENTILATION OPENINGS AND INSTALLATION OF THE EXHAUSTCOMBUSTION AND AIR INTAKE SYSTEMVENT SYSTEMS Canadian Installations2 \\\ = area where terminal is not permittedU.S. Installations1 V = vent terminal X = air supply inletVERTICAL COAXIAL Legend for illustrationsVERTICAL COAXIAL SEALED COMBUSTION OPERATION SEALED COMBUSTION OPERATIONTWO PIPES SINGLE WALL TWO PIPES SINGLE WALLSEALED COMBUSTION OPERATION SEALED COMBUSTION OPERATIONTWO PIPES SINGLE WALL TWO PIPES SINGLE WALLSEALED COMBUSTION OPERATION ROOM AIR DEPENDENT OPERATIONStainless Steel Vent System1 Stainless Steel 3” Vent System1US + CANADA US + CANADASEALED COMBUSTION OPERATION DIAGRAMTWO PIPES SINGLE WALL DESCRIPTIONTWO PIPES SINGLE WALL TWO PIPES SINGLE WALLSEALED COMBUSTION OPERATION SEALED COMBUSTION OPERATIONFig. TWO PIPES SINGLE WALLSEALED COMBUSTION OPERATION a = total intake length =CONNECTING THE CONDENSATE WATER DRAIN 7 - ELECTRICAL CONNECTIONS4. CASING REMOVAL Fig. LOW VOLTAGE HIGH VOLTAGE12. OUTDOOR SENSOR CONNECTION 13. 3-WAYVALVE WIRING CONNECTION14. REMOTE CONTROL CONNECTION WIRING FUNCTIONAL DIAGRAM Fig.OPERATING INSTRUCTIONS START-UPPROCEDUREFOR YOUR SAFETY READ BEFORE OPERATING INSTRUCTIONS DALLUMAGE9 - COMMISSIONING 7. CHECK THERMOSTAT CIRCUITS 17. INSTRUCTING THE USER 18. WARRANTY16. FINAL CHECKS 160F 10 - START-UPAND OPERATIONHeating mode DHW modeRed indicator LED Fig. 8.INDICATOR LEDS AND FAULTSGreen indicator LED Fig. AB C DE GFNOTICE For AL41 faultsFor alarm AL91 NOTICE2.APPLIANCE MODES OF OPERATION NOTICE 11 - CHECKS, ADJUSTMENTS AND FAULT FINDING1. CHECKING APPLIANCE OPERATION Active functions5,800 FAN SPEED rpm TABLEMODEL 2,00014. COMPONENT VALUES & CHARACTERISTICS Page Fig. OUTDOORTEMPERATURE RESET CURVESOUTDOOR RESET CORRECTION Fig.CODE 17. FAULT CODESALARM TYPE CAUSE12 - SERVICING INSTRUCTIONS F I H G A D C FLUE FAN & MIXER Fig. CONDENSATE TRAP REMOVAL Fig. FLUE COLLECTOR AND FLUE THERMOSTAT REMOVAL Fig.PROPANE GAS 13 - LPG INSTRUCTIONSLPG INSTRUCTIONS manufacturer’s instructions supplied with the kitMODEL TECHNICAL DATA - LPGFAN SPEED rpmTABLE XPak85XPAK LPG LABEL SEQUENCE OF THE IGNITION SYSTEM14 - EXPLODED DIAGRAMS DrawingDrawing XPAK DrawingXPAK 52 Drawing DrawingDrawing 53 DrawingCALL – the – wall vented gas appliances as follows RESIDENTIAL WARRANTY LIMITED WARRANTYSCOPE OFWARRANTY COMMERCIAL WARRANTYHOW TO MAKE WARRANTY CLAIM EXCLUSIVE WARRANTY-LIMITATIONOF LIABILITYEMISSIONSSETTINGSANDTESTINFORMATIONATFULLFIRE START-UPCHECKLIST FOR FAN-ASSISTEDRAYPAK PRODUCTS Nominal Factory Recommended SettingsYour XPak serial number for future reference

52 Drawing 5

53 Drawing 5