Manuals / Raypak / Household Appliance / Boiler

Raypak 120, 85 manual Fig. Fig

Models: 120 85

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Raypak 120, 85 manual Fig. Fig

Contents

Page Dear Costumer 2 - GENERAL SAFETY CONTENTS3 - BEFORE INSTALLATION 6 - INSTALLATION PREPARE XPAK LOCATIONPAY ATTENTION TO THESE TERMS 1 - WARNINGSWhat to do if you smell gas DANGERObserve these instructions as general warnings NOTE: Glycol in the system must not exced 40%3 - BEFORE INSTALLATION 2 - GENERAL SAFETYProduct Receipt Model Identification4 - REGULATIONS AND GUIDELINES Installations at ElevationRatings and Certifications 5 - INTRODUCTION XPAKXPAK FMode selector switch DRed led ETemperature selector space heatingGTemperature selector Domestic Hot Water AB C DE GFBoiler Water Temperature TECHNICAL DATAXPak XPakXPak PRINCIPLE COMPONENTS SAFETY DEVICESBANNED MATERIAL STATEMENT MANUAL HANDLING STATEMENTLegend PIPING CONNECTIONS FIG.Recommended minimum service clearances DIMENSIONS AND CONNECTIONS Fig.Minimum Clearances to Combustibles AL = Alcove CL = ClosetPACKAGING AND TRANSPORTATION 6 - INSTALLATION PREPARE XPAK LOCATIONPREPARE XPAK XPAK PIPING 8. BOILER WITH DHW TANK 10. PROCEDURE SUMMARY9. WATERSIDE FLOW PRIMARY CIRCUIT PUMP DUTYXPAK INSTALLATION DIAGRAMS Fig. Fig.Fig. Fig. MAKING THE GAS CONNECTION install the boiler with two BOILER TEMPLATE FigLINE OF BOILERCOMBUSTION AND INSTALLATION OF THE EXHAUSTVENTILATION OPENINGS AND AIR INTAKE SYSTEMVENT SYSTEMS U.S. Installations1 \\\ = area where terminal is not permittedCanadian Installations2 V = vent terminal X = air supply inletVERTICAL COAXIAL SEALED COMBUSTION OPERATION Legend for illustrationsVERTICAL COAXIAL SEALED COMBUSTION OPERATIONSEALED COMBUSTION OPERATION TWO PIPES SINGLE WALLTWO PIPES SINGLE WALL SEALED COMBUSTION OPERATIONSEALED COMBUSTION OPERATION TWO PIPES SINGLE WALLTWO PIPES SINGLE WALL ROOM AIR DEPENDENT OPERATIONUS + CANADA Stainless Steel 3” Vent System1Stainless Steel Vent System1 US + CANADATWO PIPES SINGLE WALL DIAGRAMSEALED COMBUSTION OPERATION DESCRIPTIONSEALED COMBUSTION OPERATION TWO PIPES SINGLE WALLTWO PIPES SINGLE WALL SEALED COMBUSTION OPERATIONSEALED COMBUSTION OPERATION TWO PIPES SINGLE WALLFig. a = total intake length =7 - ELECTRICAL CONNECTIONS CONNECTING THE CONDENSATE WATER DRAIN4. CASING REMOVAL Fig. HIGH VOLTAGE LOW VOLTAGE13. 3-WAYVALVE WIRING CONNECTION 14. REMOTE CONTROL CONNECTION12. OUTDOOR SENSOR CONNECTION Fig. WIRING FUNCTIONAL DIAGRAMFOR YOUR SAFETY READ BEFORE OPERATING START-UPPROCEDUREOPERATING INSTRUCTIONS INSTRUCTIONS DALLUMAGE9 - COMMISSIONING 7. CHECK THERMOSTAT CIRCUITS 18. WARRANTY 16. FINAL CHECKS17. INSTRUCTING THE USER Heating mode 10 - START-UPAND OPERATION160F DHW modeGreen indicator LED Fig. 8.INDICATOR LEDS AND FAULTSRed indicator LED Fig. AB C DE GFFor alarm AL91 For AL41 faultsNOTICE NOTICE1. CHECKING APPLIANCE OPERATION 11 - CHECKS, ADJUSTMENTS AND FAULT FINDING2.APPLIANCE MODES OF OPERATION NOTICE Active functionsMODEL FAN SPEED rpm TABLE5,800 2,00014. COMPONENT VALUES & CHARACTERISTICS Page OUTDOOR RESET CORRECTION OUTDOORTEMPERATURE RESET CURVESFig. Fig.ALARM TYPE 17. FAULT CODESCODE CAUSE12 - SERVICING INSTRUCTIONS F I H G A D C FLUE FAN & MIXER Fig. FLUE COLLECTOR AND FLUE THERMOSTAT REMOVAL Fig. CONDENSATE TRAP REMOVAL Fig.LPG INSTRUCTIONS 13 - LPG INSTRUCTIONSPROPANE GAS manufacturer’s instructions supplied with the kitFAN SPEED rpmTABLE TECHNICAL DATA - LPGMODEL XPak85SEQUENCE OF THE IGNITION SYSTEM XPAK LPG LABELDrawing 14 - EXPLODED DIAGRAMSDrawing Drawing XPAKXPAK Drawing Drawing52 Drawing 53 DrawingCALL – the – wall vented gas appliances as follows SCOPE OFWARRANTY LIMITED WARRANTYRESIDENTIAL WARRANTY COMMERCIAL WARRANTYEXCLUSIVE WARRANTY-LIMITATIONOF LIABILITY HOW TO MAKE WARRANTY CLAIMRAYPAK PRODUCTS START-UPCHECKLIST FOR FAN-ASSISTEDEMISSIONSSETTINGSANDTESTINFORMATIONATFULLFIRE Nominal Factory Recommended SettingsYour XPak serial number for future reference