CONTENTS
1 - WARNINGS
PAY ATTENTION TO THESE TERMS
2 - GENERAL SAFETY
TIME/TEMPERATURE RELATIONSHIPS IN SCALDS
3 - BEFORE INSTALLATION
4 - REGULATIONS AND GUIDELINES
5 - INTRODUCTION TECHNICAL DATA PRINCIPLE COMPONENTS MODE OF OPERATION (AT REST) MODE OF OPERATION SAFETY DEVICES
BANNED MATERIAL STATEMENT MANUAL HANDLING STATEMENT XPAK INTERNAL HYDRAULIC CIRCUIT PIPING CONNECTIONS DIMENSIONS AND CONNECTIONS PACKAGING AND TRANSPORTATION
1.Scope of delivery
2.Transporting the boiler
3.Boiler box content
6 - INSTALLATION PREPARE XPAK LOCATION
1.Installations must comply with
2.Before locating the XPak boiler
3.Clearances for service access
4.Residential garage installation
5.Exhaust vent and intake air vent
6.Prevent combustion air contamination
7.When removing an existing boiler from an existing common vent system
PREPARE XPAK
1.Remove XPak boiler from box
2.Placing the
3.XPak wall mounting instructions
4.Installation steps
XPAK PIPING
1.Relief valve
2.General piping information
3.Separate low water cutoff
4.Backflow preventer
5.Fitting the heating circuit supply and return pipes
6.Expansion tank and
7.Sizing space heat system piping
8.Boiler with DHW tank
9.Waterside Flow (primary circuit) 10.Procedure summary
11.Fill and purge heating system
XPAK INSTALLATION DIAGRAMS MAKING THE GAS CONNECTION BOILER TEMPLATE
COMBUSTION AIR AND VENTILATION OPENINGS INSTALLATION OF THE EXHAUST AND AIR INTAKE SYSTEM VENT SYSTEMS
1.Flue gas system
2.Boiler supply
3.Installations of supplied vent components
4.Minimum Clearances from Vent/Air Inlet Termination
CONNECTING THE CONDENSATE WATER DRAIN
4 | 9 - COMMISSIONING | 40 | ||
1. | Check/control water chemistry | 40 | ||
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2. | Freeze protection (when used) | 40 | ||
6 | 3. | The heating system | 40 | |
4. | Initial filling of the system | 40 | ||
6 | 5. | Purge air from boiler manual air release | 40 | |
| 6. | System drain | 40 | |
6 | 7. | Check thermostat circuit(s) | 41 | |
| 8. | Testing for gas leaks | 41 | |
7 | 9. | Initial flushing of the system | 41 | |
10. | 41 | |||
8 | 11. Initial lighting | 41 | ||
12. Checking gas pressure and combustion analysis | 41 | |||
10 | 13. Final flushing of the heating system | 41 | ||
12 | 14. Setting the boiler operating temperature | 41 | ||
12 | 15. Regulating the central heating system | 41 | ||
12 | 16.Final checks | 42 | ||
17.Instructing the user | 42 | |||
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18.Warranty | 42 | |||
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12 | 10 - | 43 | ||
12 | 1. | Switching on the appliance | 43 | |
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2. | How to read the display temperature | 43 | ||
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3. Adjusting heating water temperature with an outdoor probe connected | 43 | |||
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4. Adjusting domestic hot water temperature (if a storage tank with |
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| sensor and | 43 | ||
15 | 5. | Working the boiler | 43 | |
15 | 6. | Reset function | 43 | |
| 7. | Switching off | 43 | |
16 | 8. | Indicator LEDs and faults | 44 | |
16 | 11 - CHECKS, ADJUSTMENTS AND FAULT FINDING | 46 | ||
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16 | 1. | Checking appliance operation | 46 | |
16 | 2. | Appliance modes of operation | 46 | |
16 | 3. | Selector switch in the off/stand by position | 46 | |
16 | 4. | 46 | ||
16 | 5. | Heating mode | 46 | |
16 | 6. | DHW mode | 46 | |
16 | 7. | Boiler fan speeds | 47 | |
8. Checking the CO2 and adjusting the gas valve | 47 | |||
16 | 9. | Gas valve maximum setting | 47 | |
17 | 10. Gas valve minimum setting | 47 | ||
17 | 11. Combustion analysis test | 47 | ||
17 | 12. External faults | 47 | ||
17 | 13. Electrical checks | 48 | ||
17 | 14. Component values & characteristics | 48 | ||
15. Boiler configuration | 48 | |||
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16. Setting the outdoor reset curve with outdoor sensor | 49 | |||
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17. Fault codes | 51 | |||
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17 | 12 - SERVICING INSTRUCTIONS | 52 | ||
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18 | 1. | General | 52 | |
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2. | Routine annual servicing | 52 | ||
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3. | Replacement of components | 52 | ||
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4. | Component removal procedure | 52 | ||
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22 | 13 - LPG INSTRUCTIONS | 56 | ||
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PROPANE GAS | 56 | |||
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24 | 14 - EXPLODED DIAGRAMS | 59 | ||
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25 | IMPORTANT INSTRUCTIONS FOR THE |
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COMMONWEALTH OF MASSACHUSETTS | 64 | |||
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26 | LIMITED PARTS WARRANTY | 65 | ||
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1. | Condensate Connection | 34 |
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7 - ELECTRICAL CONNECTIONS | 34 | RAYPAK PRODUCTS | 67 | |
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1. | External connection board connections | 34 |
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2. | Electrical supply | 34 |
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3. | Field wiring | 34 |
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4. | Casing removal | 35 |
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5. | Appliance terminal block | 35 |
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6. | Connecting the electrical supply (120V) | 35 |
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7. | External wiring | 35 |
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8. | External wiring limitations | 35 |
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9. | Connecting thermostat | 35 |
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10.Other devices | 35 |
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11. Terminal strip details | 36 |
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12.Outdoor sensor connection | 37 |
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14. Remote control connection | 37 |
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WIRING FUNCTIONAL DIAGRAM | 38 |
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8 - | 39 |
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