Raypak 120, 85 manual Start-Upchecklist For Fan-Assisted, Raypak Products, Gassupplydata, Venting

START-UP CHECKLIST FOR FAN-ASSISTED

RAYPAK PRODUCTS

This start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler for the first time. All information may be used for warranty purposes and to ensure that the installation is correct. Additionally this form will be used to record all equipment operation functions and required settings.

GASSUPPLYDATA
Regulator Model & Size	_________ /	CFH
Gas Line Size (in room)	____________	In. NPT
Length of Gas Line	____________	Eq Ft
Gas Shut-Off Valve Type	____________
( Ball, Lube cock)
Sediment Trap	____________	Y/N
Port	_______Std__	Full

VISUAL INSPECTION OF COMPONENTS

Verify inspection was done and condition of components are in good working order with a “yes”

Wiring Harness	_____________ Y/N
Burner/s (flame)	_____________ Y/N
Remote flame sense	_____________ Y/N
VENTING
Vent Size:___________	Stack Height:_____
Category: _________	sketch vent on reverse side ***
Vent Material:	__________________
Vent Termination Type:	__________________
Combustion Air Openings:	Low __________in2
Ventilation air	High _________ in2
EMISSIONSSETTINGSANDTESTINFORMATION(ATFULLFIRE)
Blower Pressure Setting	______________ In. WC
Supply Gas Pressure	______________ In. WC
Verify stable pressure static &	dynamic condition
Manifold Gas Pressure	_____________ In. WC

Tracking Pressure (clean filter) ______________In. WC

CLEARANCES
Front Clearance	_______________In.
Right Side Clearance	_______________In.
Left Side Clearance	_______________In.
Rear Clearance	_______________In.
Overhead Clearance	_______________In.
ELECTRICAL
Voltage Supply (VAC)	No Load______ Load_____
Voltage -24 VAC	_____________ VAC
Voltage Com to Ground	_____________ VAC

Operating Control Setting _____________deg F

Sketch plumbing on reverse side

WATER SUPPLY

Flow Rate in GPM or Delta T __________ If Avail

Measure flow rate at full fire

Number of Tanks and Size Qty____ ____ Gallons

Plumbing Size	_______________
Pump Size: _________ (boiler)		Pump HP: ________
Impeller trim____________		Pump Model________
Louvers __________________		Screens____________

Nominal Factory Recommended Settings

See manual or card tag

See manual or card tag

See manual or card tag

The following measurements must be obtained with a Combustion Analyzer.

NOX	_____________ PPM	Less than 20 PPM (If required by Certifying Agency)
Free Oxygen	_____________ %	See manual
CO	_____________ PPM	Less than 170 PPM
CO2	_____________ %	See manual

Model Number: ______________________________

***Note: draw venting with details, such as extractors, barometric dampers, blast dampers or draft inducers

Serial Number: _______________________________

Site Altitude Above Sea Level __________________Ft.

Job Name _______________________________________________________________________________________

Address _________________________________________________________________________________________

Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______

Mechanical Contractor / Installer _______________________________________________________________________

Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________

Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager

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